Product Description
Example:
PTC 80/31 single screw extruder
Our specially designed single screw extruder relies on physical shearing of "soft melting" pre-compacted materials.
For different materials, screw compression ratio, aspect ratio, shear, mixing, exhaust will be targeted design.
According to customer demand, barrel screw can be sprayed or welded alloy treatment to provide service life.
Product Parameters
PP PE Film Washing and Recycling Production Line
| Name |
PC800 Crusher |
| Usage |
For crushing the material into smaller size |
| Motor power |
37kw |
| Screen size |
φ18mm |
| Main shaft diameter |
φ350mm |
| Main shaft length |
600mm |
| Rotating blade quantity |
6pcs(3 group) |
| Fixed blade quantity |
4pcs(2 group) |
| Capacity |
200Kg/hour |
| Inlet size |
700mm×450mm |
| Name |
Screw loader |
| Usage |
To transport material and get rid dirties |
| Effective length |
3000mm |
| Motor power |
2.2Kw |
| Rotating speed |
75rpm |
| Rotation diameter of main shaft |
φ250mm |
| The thickness of screen mesh |
3mm |
| The parts which contacts with the wet flakes |
Material: SUS304 |
| Name |
Floating washer |
| Usage |
To remove sand and dirties |
| Effective length |
5300mm |
| Width |
1200mm |
| Washing roller motor |
1.5kw×2 |
| Qty of pushing roller |
4sets |
| Floating washing tank |
Equipped with water level control device |
| The parts which contact with the wet flakes |
Material: SUS304 |
| Name |
De-watering washer |
| Usage |
For reducing water content |
| Motor power |
45KW |
| Capacity |
200kg/hour |
| Motor speed |
1440rpm |
| The diameter of the screen hole |
2mm |
| The thickness of screen mesh |
2mm |
| Discharing Method |
Continuously discharge the material from side and drainage from the bottom of this machine
|
| The parts which contact with water |
Material: SUS304 |
| Name |
Dry-system (2sets) |
| Usage |
For drying flakes |
| Total length of stainless steel pip |
14meter |
| The diameter of stainless steel pipe |
114mm |
| Heating power of heating box |
36KW |
| Temperature |
Adjustable by temperature controller |
| The Moisture of PP/PE film |
Less than 5% |
| Power of air blower motor |
5.5KW |
PTC80 -100 Double Extruder Film/Bags Granulating Line
(crushing&extruding&pelletizing in one)
General
- Applicable Raw Material: PE film bags
- Raw material requirements: water content less than 5%, no sediment and other impurities
- Extrusion: PE≈180-260 kg/h (actual output depends on raw material and moisture content)
- Environmental conditions:
Location;
Power supply no danger zone;
The temperature is 0~40ºC.
5.Conditions of use
Installed power :≈195 KW ,70% actual energy consumption
Electricity requirements :3 phase 380 V,60Hz
Water requirements ;1 m3h 0.15~0.2 Mpa water temperature ≤15ºC
Manual :1-2 person/shift
Factory :19*3.5*3.5 mm can be adjusted according to customer workshop
6.Final particles:
Dimensions Φ3*3mm( can be designed according to customer requirements)
as follows
Belt conveyor
hopper dust collection system
Spatter causes scrap conveyor belt with skirt
No leakage, ensure clean production environment
Moving roller brake
Model: PSJ 600
The plastic waste such as film, silk, woven bag and so on are transported to the pellet machine; according to the filling degree of the broken cylinder, the feed speed of the conveyor belt is completely automatic.It is controlled by the current of the granulator.
- A ring PVC conveyor belt with teeth, acid and alkali resistance
- Conveyor belt width :600 mm
- Delivery distance: mm 4500
- Motor power :1.5 kw
Frequency control
Moving rollers
Belt tension device
Tape feeder
| Name |
Metal detector |
| Usage |
For detecting metals automatically |
| Width |
1200mm |
| Precise metal detection |
≥ 2 mm |
Agglomerator
The rotating blade of the agglomerator cuts off the incoming material to achieve crushing effect. The friction heat caused by the high speed rotating blade heats the material and ensures that the material shrinks before the melting point. The optimized diversion structure can effectively compact the material and feed it directly into the extruder screw, and the wall of the pellet machine block the reflux material.Set crushing, drying and compaction in one to ensure production.
Agglomerator barrel material :304
The film is broken and agglomerated
Hydraulic lift power from hydraulic station
Base water cooled (self-contained water cooling system)+ air cooled
Air-cooled 1.1 kw Double-Cylinder Fan
Technical parameters:
Agglomerator Volume :300 L
Agglomerator barrel diameter :720 mm
Power of drive motor :37 KW AC 1500 rpm Siemens variable frequency speed regulation
Moving knife: Group 2& 4 blades material: SHH
Fixed knife:13 blade material: SHH
With visual hatch and flashlight
Thermocouple
Stroke switch
Temperature controlled break-up and automatic mode with Over temperature alarm system
PTC 80/31 single screw extruder
Technical parameters:
Screw diameter :Φ80mm
L/D :31:1
Motor Power :55 KW AC WEG motor
ABB Frequency Converter Speed Control
Speed reducer: hard gear reducer with gear pump lubrication system, circulating water cooling system, speed reducer high torque, low noise
Barrel heating power :5×5 KW( segmented ceramic heater)
Pump cooling power and mode :5×0.22 KW forced air cooling
Vacuum venting device
Performance characteristics:
Vacuum pump exhaust, single tube filter
Technical parameters:
Exhaust rate: m 1.23min //
Motor power: 4kw
Water consumption: 8.5L/min
Transition heating power :1.5 kw
Single plate screen changer with double working positions-260*2 +Hydraulic station(1 to 3)
| Material for mold body |
40Cr |
| Runner surface |
Nitriding and polishing |
| Filter screen diameter |
Φ260mm*2 |
| Oil pump power |
2.2Kw |
| Heating power |
6.4KW |
| Pressure and temperature control |
|
| Max. pressure |
35MPa |
| Energy storage tank |
10L |
| When pressure is nearly reach alarm value, hydraulically change to another station.Patent design, leak prevention |
| Gearbox |
| Gears and bearings |
high precision alloy steel, hard tooth carburizing, quenching, grinding teeth processing technology |
| Tooth surface hardness |
HRC54-62 |
| Motor power: |
18.5KW WEG MOTOR ABB INVERTER |
| Screw |
| Diameter of screw |
100mm |
| L/D |
10:1 |
| Material of screw |
38CrMoAlA |
| Surface treatment |
Nitride with thickness: 0.4 ~ 0.7mm, Polish |
| Barrel |
| Material of barrel |
38CrMoAlA |
| Inner processing |
Nitride with thickness: 0.4 ~ 0.7mm |
| Heating power |
About 10KW |
| Heater |
Cast Aluminum+ stainless steel cover |
| Cooling air fans |
0.37Kw×2sets |
Horizontal Water Ring Pelletizing system
40 Cr forgings for die
The surface of the runner is treated by nitriding and polishing
Automatic compensation for clearance between blade and die surface
Unique rotating flow to prevent cooling water from splashing
Stainless steel 304 for water contact
Heating power: 4.5kw
Motor power: 2.2kw
Frequency control
Number of blades :2-4
Blade material: K2( German material)
The contact pressure of blade and die surface adopts pneumatic adjusting pressure gauge and pressure regulating valve
The overall suspension of the guide rail on the linear guide rail with a slider outside the housing cover on both sides with a handle
The whole machine is convenient to change the knife
Centrifugal dewater
Water-cooling tank:
Circulating pumps:4Kw; Taiwan pumps
High temperature and high pressure water supply
304 stainless steel for material contact
Ensure that the particles are fully cold cut before entering the dehydrator to prevent the blade scratching particles when the high temperature particles enter the dewater.
Plexiglass Windows
Water leakage is adjustable
Dehydrator
Stainless steel 304 in contact with material
Motor power :5.5 KW 1500rpm
Shell thickness 2mm
screen 1.5 mm screen diameter 2 mm blade 3-5 mm
spindle rotary diameter :270 mm
Head shaft length 2000 mm
Maximum production :1000 kg/h
Our Advantages
We provide professional customized services to meet different capacity needs!
Packaging & Shipping
40 Feet Container
After Sales Service
Warranty: 1 Year
1) Payment terms:40% advance pay by T/T after sign the contract,60% pay by T/T before delivery
2) Delivery time :60 days after the advance payment
3) Commissioning in the customer's factory :
We will undertake supervision services of the commissioning and test performance of the plant by dispatching his technical engineers to customer's factory site as per commissioning and test performance schedule mutually agreed.
Customer shall provide following facilities at his expenses and responsibilities.
*Round air ticket for supervisory personnel.
*Comfortable hotel accommodation.
*Local transportation.
*Medical care including necessary hospitalization.
*Local taxes which shall be levied upon supervisory personnel during his stay.
*Any other expenses shall be arising during supervisory services.
The customer must pay commissioning and test performance charge to the supervisory personnel by cash 100USD/day/person before they leave the factory site after successful commissioning and test performance works.
Company Profile
Introduction to Liaoning JinRong Machinery Import and Export Co., Ltd
Liaoning JinRong Machinery Import and Export Co., Ltd is a company with its own import and export rights, and is a large group company integrating industry and trade. The registered capital of the company is RMB 180 million. The company includes metallurgical equipment manufacturing company, electric furnace equipment manufacturing company, electrical equipment manufacturing branch, mechanical processing branch and metallurgical design and research Institute.
Our company can undertake various of metallurgical equipment design, manufacturing, installation, commissioning, trial production turnkey project. Our company can provide mining machinery and equipment, ironmaking blast furnace, sintering machine, coke oven, converter, electric arc furnace, ladle refining furnace, continuous casting equipment, steel rolling furnace, steel rolling production line, steel structure plant and crane and other metallurgical equipment and metallurgical machinery. Various other types of mechanical equipment can also be provided.
Our company is the direct agent of Anshan Steel, Bensteel, Fusteel and other large steel mills, the variety of steel is complete: pipe, plate, profile, wire and so on are in stock. If there are special specifications, material requirements, etc., we can organize and arrange ordering and selection, schedule production and rolling to ensure supply.
Our company has a history of 30 years, and now has established friendly contacts with more than 120 countries and regions and carried out various aspects of cooperation. We welcome customers from all over the world to visit our company.
Our company address is 1-51-901-3041, 9th Floor, Jiangsu Building, Qianyuan Emerging Market, Tiexi District, Anshan City, Liaoning Province.
| Total Number of Staffs |
585 |
| Total Number of Managers |
40 |
| Total Number of Technical Staffs |
160 |
| Total Number of QC Staffs |
15 |
| Total Number of workers |
310 |
| Total Number of other staffs |
60 |
| Contact person |
Mr .Su |
Position |
President |
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