Jr Crawler-Type Glass Fiber Pultrusion Production Line

• Customization: Available
• Transmission Type: Flexible
• Rhythm: Flow Production Line
• Model NO.: Customized
• Automatic Production Line: Comprehensive
• Production Scope: Product Line
• Flexible Production: Intelligent Manufacturing
• Certification: ISO, CE
• Condition: New
• Automation: Automatic
• After-sales Service: Engineers Available to Service Machinery Overseas
• Motor: 3.5-5.5kw
• Largest Traction: 100-300kN
• Pultrusion Speed: 0.1~0.6m/Min Adjustable
• Equipment Dimensions: L 11000mm*W 1100mm*H 1800mm
• TractionTheadTmaximum Clamping Force: 200kN
• Transport Package: 20 Foot Container
• Specification: Customized
• Trademark: Liaoning JinRong
• Origin: China
• Production Capacity: 100 Sets/Year
• Package Size: 121.90cm * 110.00cm * 210.00cm
• Package Gross Weight: 500.000kg

Product Description

Product Description

 

 

Schematic diagram of pultrusion production line
 

 

 

Product Parameters

 

 

Technical parameters of tractor

 

NO.	Technical index	parameter
1.	Traction drive	3.5-5.5KW Motor
	Traction inner blessing size (width * height)	(600-1200)mm
	Largest traction	100-300KN
	Pultrusion speed	0.1~0.6m/min  Adjustable
	Traction head Maximum clamping force	200KN
2.	Equipment dimensions	Approximately length 11000MM*width 1100MM*height 1800MM (according to user requirements)
3.	other	Comes with a pause function, the stop time is manually setting
4.	Protective panels	Electrostatic spray
5.	Total power (excluding mold heating)	13KW AC380V/50HZ
6.	towing fixture	Equipped
7.	Abrasive tools table	manual adjustment
8	Specific parameters can be designed according to customer requirements

 

   Technical Parameters of Cutting Machine

 

NO.	Technical index	parameter
1.	Maximum cutting height	210-500MM
	Widest cutting width	600-1200MM
2.	common difference	±5MM
3.	Gas source	0.5MPA
4.	Power Supply	380V
5.	Approximate dimensions of the device	Length 1400mm*Width 1200mm*Height 1800mm
6.	Cutting length positioning	Manually adjust the positioning length
7.	Protective panels	Electrostatic spray
8.	Dust removal device	Water cutting
9.	Water circulation tank	Equipped
10.	Supporting frame	Equip 6m Supporting frame
9	Specific parameters can be designed according to customer requirements

 

Detailed Photos

 

Physical picture of pultrusion equipment
 

 

 

 

                Cutting machine picture of real products                                                   Abrasive tools table 
 

Electrical standards: The whole machine is produced and wired
according to customer requirements. All lines are clearly
identified and the lines are clear. When the machine fails, it is
simple and convenient to troubleshoot and check the line.
 

 

Mechanism transmission: high-quality transmission
guide rails are used to ensure the accuracy and service
life of the machine.
 

 

Electrical combination:Famous brand electric appliances

 

Well-known pneumatic pressing mechanism, stable and reliable quality

 

Traction power: well-known brand reducer

 

Overall aging treatment, tempering processing, eliminate internal stress, never deformation.

 

PLC circuit running speed is stable

 

Cutting power: brand motor, stable quality

 

Packaging & Shipping

 

20 feet container or customized

Our Advantages

 

 

We provide professional customized services to meet customers' different capacity needs.

 

After Sales Service

 

Quality assurance and after-sales service

1.Equipment warranty period: all parts and materials are brand new and have not been used before. Equipment warranty period: one year after installation and commissioning. During this period, if there is an equipment failure during producing, the supplier shall communicate with the buyer in a timely manner after confirmation, to ensure the fastest solution to the problem.
2.The buyer can go to the supplier's factory for pre-acceptance,after qualified, the supplier receives the delivery payment for delivery,The supplier is responsible for the installation and commissioning of the equipment at the designated location of the demander to ensure stable operation.
3.When the supplier installs and debugs, the buyer should provide necessary cooperation to ensure the corresponding supply of wind, water, electricity, gas, etc. The buyer arranges board and lodging.
4. Technical services: The supplier provides installation and commissioning guidance and operator training services for the demander free of charge. And instruct the training on the demand side for 7-10 days,During the training period, the demand side shall arrange accommodation, meals, round-trip airfare/wages
5.Free remote maintenance guidance is provided outside the warranty period. Vulnerable parts are not covered by the warranty: including but not limited to heating tubes, saw blades, etc.
Technical training program
1.Training content
(1) The basic principle, installation and operation of the equipment are explained in class and Live explanation; equipment operation and use training;
(2) Equipment maintenance, maintenance and abnormal situation handling training; equipment main fault judgments and solutions;
2.Training program
(1) If necessary, the supplier will provide corresponding technical training, and the training content will be synchronized with the installation and commissioning and project progress.

1. The live explanation training plan is as follows:

Number	Training content	Planned number of people	Training teacher composition		Address	Remarks
			Position	Number of people
1	On-site operation and commissioning training	1	Engineer	1	Site	The buyer should dispatch at least 2 operators  to participate in the training at the same time
2	Theory training		Engineer		Site
3	Equipment debugging		Engineer		Site

 

Installation Instructions

 

Safe operation process of FRP pultrusion equipment

1.Before startup

1)All personnel who operate this equipment must be trained and qualified to work; other personnel are not allowed to operate this equipment privately without approval.
2)Operators must wear labor protection equipment and are not allowed to wear watches, rings and other accessories.

3)Before starting, the materials and personnel that are not related to the pultrusion work should be cleared out of the demarcated pultrusion work area, and the frame and rotating parts of the pultrusion machine should be carefully checked. No debris should be placed on the pultrusion machine.

4)Before starting the machine, carefully check whether the safety devices are safe and reliable, and whether the instruments, meters, and indicator lights are effective.
5)Check whether the raw materials used are qualified.


 

2.During startup and operation

6)Before starting, check whether the working pressure of the pneumatic system meets the requirements. After the pneumatic pressure is determined, it is strictly forbidden for the operator to adjust the pressure privately.

7)When threading the yarn, pay attention to the infiltration box clamp and the threading strip; install the mold as required, and close the mold station.

8)After the equipment is started, operators are strictly prohibited from leaving their posts, and the equipment is not allowed to operate in unattended state.

9)Check whether the hydraulic system is normal (oil level, pressure, oil leakage); It is strictly forbidden for the operator to adjust the hydraulic system, safety flow valve and working pressure without permission.

10)Operate the button switch according to the prescribed procedures, and be stable and accurate, and no misoperation is allowed to prevent accidents due to misoperation.

11)During the operation of the equipment, be careful not to put your hands near dangerous objects such as moving clamps, saw blades, etc.
12) In the event of an emergency, quickly pull down the emergency stop button, or quickly press the stop button, and notify the supervisor immediately, and private repairs are prohibited.

13)When replacing molds, saw blades, yarns, adjusting gauze, etc., the air source and power supply must be cut off, and work under pressure or electricity is prohibited.
 

3.Stop running
1)When it is confirmed that the operation needs to be stopped, press the stop procedure to operate the button switch to prevent accidents caused by misoperation.
2)When replacing the mold, clean it up in time, and put the acetone used to clean the mold in the designated appliance.
3)Be careful when disassembling and assembling the mold and follow the procedures to prevent injuries.
4)Do the daily maintenance of the equipment in accordance with the regulations.
5)When the continuous operation has accumulated 100, 200, 1000, 2000, 5000 hours, notify the supervisor to do equipment maintenance according to the specified items.

80T-1100*500 FRP Pultrusion Equipment

Equipment list: 5 glass fiber yarn stand (6m*2.5m), 1 yarn gathering plate, 1 double tank, 1 mold table (6 zone heating), 1 tractor (Huade solenoid valve 200 double oil cylinder, 11KW motor, high pressure oil pump, electric for domestic Drexi, Chint, Mitsubishi PLC), 1 manual cutting, 1 finished rack.


 

Company Profile

 

 

 

Introduction to Liaoning JinRong Machinery Import and Export Co., Ltd

        Liaoning JinRong Machinery Import and Export Co., Ltd is a company with its own import and export rights, and is a large group company integrating industry and trade. The registered capital of the company is RMB 180 million. The company includes metallurgical equipment manufacturing company, electric furnace equipment manufacturing company, electrical equipment manufacturing branch, mechanical processing branch and metallurgical design and research Institute.

       Our company can undertake various of metallurgical equipment design, manufacturing, installation, commissioning, trial production turnkey project. Our company can provide mining machinery and equipment, ironmaking blast furnace, sintering machine, coke oven, converter, electric arc furnace, ladle refining furnace, continuous casting equipment, steel rolling furnace, steel rolling production line, steel structure plant and crane and other metallurgical equipment and metallurgical machinery. Various other types of mechanical equipment can also be provided.

       Our company is the direct agent of Anshan Steel, Bensteel, Fusteel and other large steel mills, the variety of steel is complete: pipe, plate, profile, wire and so on are in stock. If there are special specifications, material requirements, etc., we can organize and arrange ordering and selection, schedule production and rolling to ensure supply.

         Our company has a history of 30 years, and now has established friendly contacts with more than 120 countries and regions and carried out various aspects of cooperation. We welcome customers from all over the world to visit our company.

        Our company address is 1-51-901-3041, 9th Floor, Jiangsu Building, Qianyuan Emerging Market, Tiexi District, Anshan City, Liaoning Province.
 

Total Number of Staffs		585
Total Number of Managers		40
Total Number of Technical Staffs		160
Total Number of QC Staffs		15
Total Number of workers		310
Total Number of other staffs		60
Contact person	Mr .Su	Position	President