Zcc-500tj Friction Welding Machine From Michael

• Customization: Available
• After-sales Service: 1 Years
• Warranty: 1 Years
• Model NO.: ZCC-500TJ
• Gw: 876
• Term: Fob
• Brand: Jinrong
• Transport Package: Case
• Specification: customied
• Trademark: Jinrong
• Origin: China
• Package Size: 44.00cm * 33.00cm * 22.00cm
• Package Gross Weight: 543.000kg

Product Description

Liaoning JinRong Machinery Import and Export Co.,LTD,AnShan Ying Yat Trade Co.,Ltd, located in the northeast region of the largest steel industry city,it has the reputation of "the steel capital of the republic"--Anshan. The specific address is Qianshan West Road, Tiexi District, Anshan City, Liaoning Province. We always adhere to the customer first, with sincere service to impress customers, to "honest and trustworthy, customer first" as the principle, and in terms of products and to "quality-oriented, keep improving" as their own practice standards, and strive to provide customers with a full range of quality services at the same time, but also make the enterprise get long-term development. Machinery equipment production and processing machinery industry quality enterprises. The company mainly metallurgical equipment, with research and development, design, production, installation, commissioning, trial production, one-stop services. We mainly produce rolling equipment, continuous casting equipment and auxiliary equipment for steel mills.Wire, bar, strip, section steel and other long steel rolling production line equipment manufacturing and engineering contracting services. Full experience of steel production line general contracting service. Various mature steel rolling production lines can be customized according to user requirements, such as high-speed bar, high-speed wire, sectional material, H steel, strip steel, ordinary bar, ordinary wire, etc. It can provide process design, equipment manufacturing, equipment installation, equipment debugging, etc. of all equipment in the production line, shortening the production time for customers, improving market competitiveness faster, and creating economic benefits faster.

1. 1. Equipment name: Turbine friction welding machine
1.2 . Equipment model: ZCC - 400 TJ
1.3 . Equipment composition :
Main machine: consists of 1 bed, 1 set of spindle box , 1 set of jaw box, 1 set of push back mechanism, and 1 set of turning mechanism;
Hydraulic system: It is composed of motor, oil pump, proportional relief valve, proportional servo valve, relief valve, pressure reducing valve, check valve, reversing valve , hydraulic cylinder, oil tank, pressure gauge , pressure sensor , etc.
Lubrication system: consists of motor, gear pump , etc.
Electric control system: consists of electrical cabinet , monitoring and control panel;
Monitoring system: It is composed of industrial computer, host computer software, sensors, etc.
Turning system: consists of CNC system, servo motor and driver, etc.

2. Main specifications and technical parameters

Workpiece name: Tube sheet welding
Maximum welding area: 12800-25000mm²
Spindle side	Bar	Jaw side	turbine
	Length range: 340mm ~ 400mm		Length: 60 mm
	Welding diameter range: Φ237-250 mm		Welding diameter range: Φ237-250 mm
	Material: Alloy		Material: Alloy

Note:
1. Do not use the equipment beyond the range in the table above;
2. The welding surface of the weldment is required to be free of top holes, rust, oil stains, chromium layers and oxides;
2.2. Post-welding accuracy
Coaxiality of welded parts : ≤0.85mm ( 20-100mm from the standard test rod or the weld end of the standard test rod extending toward the shaft )
Post-weld compression error: ±2.5mm
The inspection methods for machine tools and weldments refer to "JB/T8086-2015 Friction Welding Machine"
2. 3. Fixture form :
The rotating fixture is a self-centering hydraulic special fixture
The fixing fixture is a self-centering hydraulic special fixture
2. 4. Welding efficiency: ≤5min excluding loading and unloading ;
2. 5. Spindle motor : Z 4 DC motor 530KW           1 unit
Oil pump motor: AC 380V 50Hz      55KW *2+ 7.5KW   Multiple
Lubricated motor: Install oil cooler separately for lubrication and cooling
2. 6. Maximum spindle speed: 300r/ min adjustable
2. 7. Maximum pressure of hydraulic system: working pressure 17MPa
2.8 , Slide travel: ≥ 800 mm
2.9 , Maximum forging force : 5000KN
2.10. Equipment operation and working noise: ≤90 decibels (1m away from the welding machine);
2.1 1. The geometric accuracy of the welding machine and the welding accuracy of the weldment meet the requirements of the "JB/T8086-2015 Friction Welding Machine" standard
2.12. Manufacturing standard: "JB/T8086-2015 Friction Welding Machine"
JB/T4251-1999 General Technical Requirements for Friction Welding
JB/T10051-1999 General Technical Requirements for Hydraulic Systems of Metal Cutting Machine Tools
GB/T5226.1-1996 General Technical Requirements for Industrial Machinery and Electrical Equipment

3. Main performance

3.1 . Full contact surface welding of welded parts, accurate axial and radial positioning;
3.2. The equipment adopts the composite control of industrial computer system and PLC program, and the equipment moves continuously; the motor speed is controlled by computer, which can realize variable speed control of welding process.
3.3. Welding quality control: Time control is used for primary friction, time control or friction amount control is used for secondary friction, and time control is used for top forging and holding pressure. Time and pressure can be pre-set or changed by PLC and touch screen, which is convenient for changing specifications when welding workpieces of various specifications, and can be directly extracted and selected during use to realize automatic welding;
3.4. The monitoring system controls the welding quality, displays the spindle speed, main motor current, system pressure, top forging force, displacement and other parameters, with time as the base axis. If a printer is connected, the detection data can be directly printed and correspond to the workpiece number; the data from the start of welding to about 5 seconds after the forging is completed is recorded in detail, including welding time, speed, pressure, displacement (welding compression), motor current, etc. The data can be stored in a csv file named with date and time. The operating system automatically stores each welding data in the specified folder. The curve can be automatically generated by the configuration software or the data file can be generated by Excel. The system has the functions of real-time display of sensor data, fault prompts, historical data, implementation of alarms and historical alarm queries;
3.5.Alarm and protection function: The machine tool is equipped with a three-color indicator light, which will automatically alarm if the parameter variation range is exceeded. For example, if the motor is overcurrent or the oil circuit is blocked, the alarm can be sounded or the motor power can be cut off; when the device alarms, the alarm information will be prompted on the touch screen and the industrial computer display, and the alarm information and related processing solutions can be queried through the operation manual.
3.6. The operating system is set with 3 levels of access rights, so that operators, engineers, and equipment maintenance personnel can access and modify different parameter modules of the friction welding machine; the control system software has no program backdoor and provides users with permanent use rights.
3.7. Prevent deformation: The bed, jaw box, spindle box, etc. adopt an integral box structure, and multiple high-strength ribs are welded inside. After welding, the whole is tempered to provide sufficient strength to prevent deformation.
3.8. The equipment uses a welding main force cylinder and a fast moving cylinder in combination. When the equipment needs to move quickly during the idle stroke, the fast cylinder is used to push the jaw box to move. When welding is required, the welding main force cylinder is used to push the jaw box for welding. While meeting the idle stroke movement of the jaws and the moving speed of the upsetting stage, compared with other hydraulic station methods, the oil pump flow rate is greatly reduced and the power of the oil pump motor is reduced.
3.9. The equipment uses continuous drive welding method. (Two-stage friction + upsetting)
3.10. A TCP/IP interface is reserved , and equipment monitoring and data collection can be performed through the Ethernet interface. The information includes status, equipment operating parameters (spindle speed, pressure, etc.). The control software has no program backdoor and provides permanent use rights.
3.11. The design, manufacture and safety of machine tools shall strictly comply with the international industrial standards (ISO) and meet the environmental protection and CE safety standards. The measurement units of all parts, components and various instruments of the equipment shall all adopt the international unit (SI) standards.
3.12 . Protective covers are installed on the spindle motor and the spindle pulley drive to provide adequate safety protection.
3.13. With turning function after welding is completed.

4. Mechanical part

4.1. The equipment adopts the spindle rotating fixture to fix, and the jaw fixture is moved for welding. The mechanical part is composed of movable spindle box, bed, guide plate, force rod, push-back mechanism and other components, and fast moving auxiliary cylinder;