Product Description
(1) Project name: Dairy production line
(2) Design Requirements
1. Product type: pure milk
2. Design capacity: 50 tons per day, 5 tons per hour processing capacity.
3. Packing method: 1L covered with sterile brick
4. Recommended operators: 10-12 people (only equipment operators).
5. Energy requirements: steam 2T/h, compressed air 7m³/min, cooling water 50m³/h, ice water system according to actual needs, power supply 380V 50HZ ≥200KW.
6. Installation requirements: Before equipment installation, the demander shall supply the power cable to the electric control cabinet of each section provided by the supplier in the pre-treatment workshop. The supplier shall be responsible for the cable, bridge and installation labor costs between the electric control cabinet and each electrical equipment. The demander shall supply the common pipe (steam pipe, air pressure pipe, ice water pipe, circulating water pipe, tap water pipe, softening water pipe, etc.) to the supplier's equipment. The specific location shall be determined by both parties according to the specific situation of the workshop.
(3)Technical Flow Process:
Milk-Refrigerated Storage-Clean milk/cream separation-Standardization-Pasteurization-Refrigerated Storage-Homogenizing-High Temperature Sterilization-Cooling-Filling
Product Parameters
1
Name |
Milk collection system |
Qty |
1 |
Model |
10T/h |
Milk pump |
10T/h |
Dual filter |
10T/h |
Flowmeter |
51 electromagnetic type |
Heat exchanger |
20 m2 |
2
Name |
Milk Warehouse |
Qty |
2 |
Model |
25m³ |
Dimensions |
3000*3000*5000mm |
Structure |
3000*3000*5000mm |
Insulation performance (temperature) |
≤1ºC/3h |
Mixer |
1.5KW |
3
Name |
Pasteurizer |
Qty |
2 |
Model |
5000L/H |
Sterilization temperature |
85ºC |
Material outlet temperature |
4-10ºC |
Sterilization time |
15s (adjustable) |
Heating method |
steam |
Overall size |
2500*2000*2200mm |
Steam |
200kg/h 0.7mpa |
Cooling water pressure |
0.3Mpa |
Compressed air |
≥0.7Mpa |
Holding temperature tank |
According to the sterilization time |
User provided |
15m³ room temperature pool and cooling tower |
4
Name |
Milk clarifier |
Qty |
1 |
Model |
312 automatic slagging model |
Supply voltage |
380V 50Hz |
Production capacity |
5000L/h |
Speed |
6550r/min frequency conversion control |
Drum diameter |
Φ470 |
Power |
18.5KW |
Slagging method |
automatic slagging |
Control system |
PLC fully automatic |
Impurity degree |
≤1mg/kg after treatment |
Accessories |
imported |
Material |
SUS304 stainless steel |
Dimensions |
1360*1000*1650mm |
Weight |
1160kg |
5
Name |
High shear emulsifying tank |
Qty |
1 |
Model |
500L |
Overall size |
1500*1000*1750mm |
Total height |
2000mm |
Motor power |
4kw |
Speed |
1460r/min |
Heat exchanger |
10 m2 |
6
Name |
Homogenizer |
Qty |
1 |
Model |
5T/H |
Material |
Sus304 |
Maximum pressure |
25mpa |
Rated pressure |
0-20MPa |
Power |
37KW |
Dimensions |
1410*960*1280mm |
7
Name |
Row Tubes Sterilizer |
Qty |
1 |
Model |
5T/h |
Overall size |
4500×1800×2000 mm |
Equipment weight |
2500 Kg |
Sterilization temperature |
≤135ºC |
Holding time |
4-6s |
Steam inlet pressure |
0.6MPa |
Steam consumption |
120-200Kg/h |
Material pump |
4KW |
Material import |
Φ38 |
Control system |
Sie mens 10 "color PLC touch screen |
8
Name |
Temporary storage tank |
Qty |
4 |
Model |
5000L |
Material |
SUS304 |
Tank structure |
three layers with insulation |
Can polishing mirror |
inside and outside |
Mixing motor |
3KW 36r/min |
Matched appliance |
With manhole, cleaning, breathing apparatus, temperature control, sampling valve |
Installation size |
φ1900*3800mm |
Sheet thickness |
4mm |
9
Name |
High speed brick type sterile filling machine |
Qty |
1 |
Model |
BS1000 |
Packing capacity |
1000ml |
Compressed air pressure |
≥0.6mpa (6Bar) |
Filling speed |
6000 boxes per hour |
Total power |
40KW |
Power supply |
50Hz 380V |
Device size |
6200x3850x5500mm |
Weight |
11000KG |
Equipment configuration |
Including conveyor belt, pipe sticking machine, subcontractor, hydraulic hold 10. Paper car, winding car, cleaning pump |
10
Name |
Fully automatic capping machine |
Qty |
1 |
Model |
TGBS6000 |
Production capacity |
6000 boxes/hour |
Compressed air dosage and pressure |
0.6m³/ min ≥0.6MPa (6Bar) |
Total power |
5.5KW |
Outer dimension |
2200mm (L) ×900mm (W) ×1580mm (H) |
Cover lifting machine dimensions |
1500mm (length) ×870mm (width) ×2000mm (height) |
External dimension |
2400mm (L) ×1000mm (W) ×1640mm (H) |
Three-phase power supply |
380V/220V 50Hz |
Weight |
300Kg |
11
Name |
CIP cleaning system |
Qty |
1 |
Model |
3000L*3 Semi-automatic |
Machine size |
5500*1800*2100mm |
Insulation material |
polyurethane foam |
Air consumption |
200kg/h |
Cleaning pump flow |
20T/h |
Return pump process |
25T/h |
Concentrated acid tank |
316 material 100L |
Control mode |
PLC |
Tank capacity |
3000L*3 |
12
Name |
Centrifugal pump |
Qty |
4 |
Model |
10T/H |
Contact material part |
SUS304L material |
Power |
4KW |
13
Name |
Electronic control system |
Qty |
1 |
Model |
PLC |
PLC control system |
14 inch |
Equipment configuration |
Including cable trough, gas line, control line, signal line, electrical components, matching solenoid valve |
Form structure |
integrated vertical |
Equipped with |
A continuous protector, all motors need to be equipped with a heat protector |
Power distribution cabinet |
304 stainless steel. |
Temperature control system |
Temperature control accuracy is ±1 degree Celsius |
The front end of the distribution box |
is equipped with a maintenance window; All actuator elements must be independently controlled. |
14
Name |
Pipes and accessories |
Qty |
1 |
Model |
Φ38 |
Accessories |
Including pipes, valves, quick connection accessories, all auxiliary installation parts required for the connection between devices |
Material |
SUS304 |
Mirror polishing |
inside and outside the pipeline |
Auxiliary energy equipment
15
Name |
Gas steam generator |
Qty |
2 |
Model |
2T gas model |
Evaporation capacity |
≤2000 kg |
Rated working pressure |
≤0.7MPa |
Maximum fuel capacity |
LPG 120 kg/h |
Natural gas |
150 m3 / h |
Rated power |
5.6KW |
Power supply |
380V/50HZ |
Overall dimensions |
4350×2260×2550mm |
Total mass |
4220 |
16
Name |
Compressed air system |
Qty |
1 |
Model |
7m³ screw air compressor |
Dimensions |
1400*1010*1290mm |
Power |
37KW |
Air displacement |
6.5m³/min |
Pressure |
1.0mpa |
Weight |
800kg |
Contains |
one 1m³ gas storage tank, one dry machine and two filters. |
17
Name |
Cooling tower system |
Qty |
1 |
Model |
300 closed cross flow cooling tower |
Wet bulb temperature |
28ºC |
Inlet and outlet temperature |
37-32ºC |
Processing capacity |
300m3/h |
Power supply |
380V-3V-50Hz |
Motor power |
7.5KW |
Fan diameter |
1500mm |
Dimensions |
5770*3150*3870mm |
Weight |
7610kg |
18
Name |
Water purification system |
Qty |
1 |
Model |
300 closed cross flow cooling tower |
Rated voltage |
380V |
Rated power |
3000W+11000W |
Desalting rate |
98% |
Water utilization rate |
50-75% |
Water yield |
Water yield |
Water source |
municipal tap water, groundwater core configuration: raw water pump + automatic sand filter + automatic carbon filter + 7-core stainless steel precision filter + high pressure pump + program controller + conductance meter + scale inhibitor adding system
|
Original water tank |
10m³ |
Clean water tank |
30m³ |
Our Advantages
We provide professional customized services to meet different capacity needs!
Packaging & Shipping
It is expected to require 8 cabinets with a height of 40 feet.
After Sales Service
Warranty: 1 Year
FAQ
1. The quotation does not include freight and other incidental charges, does not include on-site installation and commissioning training fees, and will be calculated after the equipment is determined.
2. The equipment production period of the above scheme is 110 working days, and the installation and commissioning period is about 40 working days.
3. After the equipment arrives, the customer needs to put the relevant infrastructure, energy and plant in place before installation.
4. The site infrastructure layout needs to be designed by a professional design institute, and we are responsible for the design of factory decoration and layout.
5. The offer is valid for 7 days.
6. The above price is based on the configuration quotation. If the configuration changes, the price will be adjusted accordingly.
Company Profile
Introduction to Liaoning JinRong Machinery Import and Export Co., Ltd
Liaoning JinRong Machinery Import and Export Co., Ltd is a company with its own import and export rights, and is a large group company integrating industry and trade. The registered capital of the company is RMB 180 million. The company includes metallurgical equipment manufacturing company, electric furnace equipment manufacturing company, electrical equipment manufacturing branch, mechanical processing branch and metallurgical design and research Institute.
Our company can undertake various of metallurgical equipment design, manufacturing, installation, commissioning, trial production turnkey project. Our company can provide mining machinery and equipment, ironmaking blast furnace, sintering machine, coke oven, converter, electric arc furnace, ladle refining furnace, continuous casting equipment, steel rolling furnace, steel rolling production line, steel structure plant and crane and other metallurgical equipment and metallurgical machinery. Various other types of mechanical equipment can also be provided.
Our company is the direct agent of Anshan Steel, Bensteel, Fusteel and other large steel mills, the variety of steel is complete: pipe, plate, profile, wire and so on are in stock. If there are special specifications, material requirements, etc., we can organize and arrange ordering and selection, schedule production and rolling to ensure supply.
Our company has a history of 30 years, and now has established friendly contacts with more than 120 countries and regions and carried out various aspects of cooperation. We welcome customers from all over the world to visit our company.
Our company address is 1-51-901-3041, 9th Floor, Jiangsu Building, Qianyuan Emerging Market, Tiexi District, Anshan City, Liaoning Province.
Total Number of Staffs |
585 |
Total Number of Managers |
40 |
Total Number of Technical Staffs |
160 |
Total Number of QC Staffs |
15 |
Total Number of workers |
310 |
Total Number of other staffs |
60 |
Contact person |
Mr .Su |
Position |
President |