Reinforced Concrete Railway Sleepers Production Line From Cynthia

• Customization: Available
• Transmission Type: Rigid
• Rhythm: Flow Production Line
• Model NO.: Customized
• Production Scope: Product Line
• Flexible Production: Intelligent Manufacturing
• Certification: ISO, CE
• Condition: New
• Automation: Automatic
• After-sales Service: Overseas Third-Party Support Available
• Outbound Vehicles for Finished Products: Running Speed: 45m/Min
• Outbound Vehicles Rated Load: 10 T
• Palletizer Normal Lifting Weight: 3 T
• Automatic Sleeper Stretcher: Control Range 0-100kN
• Power Supply: 380± 20%
• Frequency: 50Hz± 5%
• Ambient Temperature: 0-40ºC
• Transport Package: 40 Feet Container or Customized
• Specification: Customized
• Trademark: Liaoning JinRong
• Origin: China
• Production Capacity: 10 Sets/Year
• Package Size: 1219.20cm * 243.80cm * 259.10cm
• Package Gross Weight: 12000.000kg

Product Description

Product Description

 

The production of concrete sleepers in China is the first mock examination in 5 minutes (10 pieces per mold); Generally, 12 molds are produced in 1 hour, and 120 pieces are produced in 1 hour; The main consideration is the level of technical proficiency of the workers. The parameters, configuration, and price of the equipment are as follows:
 

120 Pieces/Hour Concrete Sleeper Production Line

1.Automatic rail sleeper palletizing machine
Product Overview:
The automatic palletizing machine for railway sleepers is used to shovel and transport the qualified railway sleepers from the finished roller conveyor to the outbound position, and stack them into 4-5 layers according to the outbound requirements; According to the type of sleeper, the sleepers are separated by shims (the upper and lower shims should be aligned and placed as close as possible to the rail groove position).
5500mm * 1435mm rack, H-beam made running beam, 3T electric hoist, 2 * 1.5kW, 30m/min drive device, 300 wheel sets, palletizing rack made of rectangular tubes, Ø 89X8 seamless tube guide, palletizing machine, and operating system.



2.Finished Rail Sleeper Roller Table Group
Product Overview:
The finished rail sleeper roller conveyor is used to transport the rail sleepers that have been demolded by the flipping demolding machine to the palletizing machine position. The elastic finished rail conveyor in Group A is equipped with an elastic buffer device to reduce the impact of the flipping demolding machine on the roller conveyor frame, while the finished rail conveyors in Groups B and C are equipped with a guide device to prevent the rail sleepers from deviating during transportation. 

  A group elastic finished product roller conveyor: 12000mm * 1100mm * 635mm, B group finished product roller conveyor: 12000mm * 1100mm * 635mm, C group finished product roller conveyor; 4KW motor, ZQ25 reducer, rollers, and channel steel are used to make roller racks.



3.Flip demolding machine
Product Overview:
The flipping demolding machine flips the cured rail sleeper mold 180 degrees from the steel mold transport roller to the elastic finished product roller of Group A. After the rail sleeper demolding is completed, the rail sleeper mold is flipped back onto the steel mold transport roller; The flipping demolding machine adopts hydraulic locking hooks to prevent the rail sleeper mold from falling off during the flipping process, making production safer and more reliable.


4.Roll Table for Steel Mold Transport
Product Overview:
The steel mold transportation roller conveyor is used to transport the rail sleeper mold from the flipping demolding machine position to the cleaning platform position, then to the steel bar insertion position, the prestressing tensioning position, the concrete distribution position, the vibration table, and finally to the edge and groove cleaning position; The production line transports rail sleeper molds.

12M roller rack, made of 18 # channel steel roller rack, 312 cast steel bearing seat; 4KW motor, cycloidal pinwheel reducer, Ø 190 roller, chain, sprocket.



5.Electric Grouping Lateral Moving Machine
Product Overview:
The electric grouping and transverse moving machine is used to divide the steel tendons that have been passed through the plate upsetting head into plates according to the length of the rail sleeper by the plate splitting and stretching machine, and then move them into the rail sleeper steel mold through the transverse moving frame after completion.




6. Electric Lateral Movement Machine
Product overview:
Transport the sleeper mold from the tensioning roller to the distribution roller; the equipment consists of a trolley frame, lifting airbag, running mechanism, motor, reducer, wheel set and operating cabinet.

HT200 lifting airbag and electric traverse machine use stainless steel drag chain, rated load 6T




7. Molding Machine
Product overview:
The main function of the formwork machine is to tilt the steel formwork after demoulding by 60°, and use special tools to clean the sleeper mold; clean the concrete ballast and sticky skin in the mold, and inspect the mold. The template is cleaned with a high-pressure air gun. The advantage of using a high-pressure air gun to clean the template is that it does not damage the smoothness of the internal surface of the template, and it is quick and labor-saving; when installing the sleeve, it is strictly forbidden for the release agent to contact the sleeve. 

110-80 oil cylinder, 6312 bearing seat, oil tank capacity 110L, mold erecting machine hydraulic station, rated pressure 10MPa, mold erecting machine operating table.



 

8.Spray Release Agent Equipment
 

Product Overview:
The coating agent should be applied in an appropriate amount and should not accumulate in the template. After spraying, check if there is a small amount of release agent left in the corners of the template, and wipe it clean with a cloth if necessary. The demoulding agent inside the template should be applied completely, which has a significant impact on demoulding efficiency and the smoothness of the rail sleeper surface.
600L mold release agent mixing tank, maximum flow rate 22L/min diaphragm pump, FD atomizing air nozzle; Blender with release agent, can be connected to steam heating.



 

9.Prestressed Tensioning Machine

Product Overview:
The prestressed tension is to stretch the prestressed steel bar in the sleeper mold to the design tensile value, and keep the tension nut after 60 seconds to complete the prestressed tension work. (It is required to check the wire position during the tensioning process to ensure that the wire position is normal).

1000KN force sensor; Rated pressure 31.5MPa; System accuracy: better than ± 1%; Rated flow rate of the system: 33L/min; Installed capacity: 11KW; Effective capacity of fuel tank: 210L.


 

10.Material Distribution Machine

Product Overview:
The fabric machine is used to supply concrete to the 2 * 4 rail sleeper molds. Concrete is fed in batches and vibrated simultaneously by a high-frequency vibrator. Compaction starts from the feeding process and continues until the ideal concrete density is achieved. During pouring, the height of the concrete is checked for deviation.
1.8m3 storage hopper, 2100mm rail sleeper, 2000mm inner rail, walking speed
of 30m/min, variable frequency control, pneumatic switch valve.



 

11.Pre Vibration Lifting Roller Table/Vibration Table Lifting Roller Table

Product Overview:
The pre vibration lifting roller conveyor is used to lower the rail sleeper mold horizontally moved by the electric transverse moving machine onto the high-frequency pre vibration device; After the pre vibration is completed, lift the rail sleeper mold and then transport the mold to the vibration table lifting roller conveyor; The roller conveyor of the vibration table lowers the rail sleeper mold onto the vibration table, and after the vibration is completed, the rail sleeper mold is lifted and transported to the next workstation.

12M roller rack, made of 18 # channel steel roller rack, 312 cast steel bearing seat; 4KW motor, cycloidal pinwheel reducer, Ø 190 roller, chain, sprocket, 200 lifting airbag.




12.High frequency pre vibration device/vibration table

Product Overview:
The high-frequency pre vibration device is used to vibrate the concrete while feeding it.  Vibration starts from feeding until the ideal concrete density is reached.  During pouring, the concrete height is checked for deviation.  After pre vibration is completed, it is vibrated again at the vibration table position to achieve the best concrete density.

The high frequency pre-vibration device consists of 4 vibration tables, each table is equipped with 2 1.5KW vibrators, 1100mm*1600mm vibration tables.




13.Production Line Control System

Product Overview:
Production line control system is mainly for the electrical control of production line equipment;

Automatic sleeper palletizing machine control, rollover stripping machine control, steel mold transport roller table control, electric cross transfer machine control and shaking table control.




14.Maintenance Temperature Automatic Control System

Product Overview:
Maintenance temperature automatic control system is mainly based on setting the temperature control curve to automatically control the amount of steam into the maintenance tank or maintenance area temperature; The final acceleration makes the concrete reach the strength, and the maintenance is divided into four stages: static stop, heating, constant temperature and cooling.

AI-719 temperature controller, industrial computer, 19-inch LCD display, smart phone operating APP software, automatic temperature control software.





15.Automatic hanger

Product Overview:
The automatic hanger is used to lift the vibrated rail sleeper mold onto the transport roller conveyor to the maintenance station, and then lift the cured rail sleeper mold onto the flipping demolding machine station; Used for lifting rail sleeper molds.

1.8m3 storage hopper, 2100mm rail sleeper, 2000mm inner rail, walking speed of 30m/min, variable frequency control, pneumatic switch valve.




16. Sleeper Mold

Product Overview:
The rail sleeper mold is mainly used for forming concrete rail sleepers; When making rail sleeper molds, it is required to consider the ability to withstand rail sleeper tension without deformation.




17.Steel Processing Equipment

Product overview:
The steel bar processing equipment is mainly the fabrication and processing of sleeper steel bars, including the blanking and upsetting of pre-stressed steel bars in fixed length; Processing of spring ribs and stirrup;
The steel bar processing equipment consists of a fixed-length steel bar cutting machine, a digital display full-automatic stirrup machine, a spring coiling machine, a spring welding machine and an upsetting machine.




 

Product Parameters

1.Automatic rail sleeper palletizing machine

Technical specifications:

Model		MDJ-200	MDJ-200-2	MDJ-400
Running the motor	Power(KW)	2*1.5	2*1.5	2*1.5
	Speed(r/min)	1380	1380	1380
	Current(A)	2*4.3	2*4.3	2*4.3
Lifting motor	Power(KW)	4.5	4.5	4.5
	Speed(r/min)	1380	1380	1380
	Current(A)	11	11	11
Rated lifting capacity		1T	1T	1.5T
Lifting height		2100mm	2100mm	1750mm
Walking speed		30m/min	30m/min	30m/min
Lifting speed		8m/min	8m/min	8m/min
Wirerope(Rope diameter mm)		13	13	13
Controller		Handheld remote control	Handheld remote control	PLC+Touch Screen
Operation cabinet		500*600*300	500*600*300	900*500*850
Motor control mode		Frequency conversion control	Frequency conversion control	Frequency conversion control
Positioning method		Proximity switch	Proximity switch	Proximity switch
Locking hook method		-	-	Cylinder
Lifting direction		One-way	Two-way	One-way
Number of lifted rail sleepers		2 pieces	2 pieces	4 pieces
control mode		Semi automatic/remote control	Semi automatic/remote control	Fully automatic
Dimensions of palletizer	Length(mm)	2192	2192	2192
	Width(mm)	1680	1680	4000
	Height(mm)	3386	3386	3386
Dimensions of palletizing rack	Length(mm)	6000	6000	6000
	Width(mm)	2650	2650	6850
	Height(mm)	4250	4250	2664

Note: The size and direction of the palletizer and palletizer frame may be slightly adjusted according to the direction of rail sleeper outbound.
 

2.Finished Rail Sleeper Roller Table Group

Technical specifications:

Model		CPGD-II	CPGD-III	CPGD-IV
Group A motor	Power(KW)	3	4	4
	Speed(r/min)	1420	1440	1440
	Current(A)	6.8	8.56	8.56
Group B motor	Power(KW)	3	4	4
	Speed(r/min)	1420	1440	1440
	Current(A)	6.8	8.56	8.56
Rated transport weight(T)		4.5	6.5	6.5
Roller width(mm)		880	880	880
Conveyor speed(m/min)		30	30	30
Length of Group A(mm)		10000	12000	12800
Length of Group B(mm)		10000	12000	12800
Length of Group C(mm)		6000	8000	6400
Wheel diameter(mm)		110	110	110
Track width(mm)		600	800	800
Adjustable rail sleeper gear		-	-	√
Motor control mode		Ordinary	Ordinary	Frequency conversion
Product oriented		√	√	√
Waste residue recycling		-	-	√
Transport rail sleeper model		Double-block sleepers	Pre stressed long pillow	Pre stressed long pillow
Control mode		Operational box	Operating teller	Operating teller
Dimensions of the roller conveyor for Group A ammunition production products	Length(mm)	10000	12000	12800
	width(mm)	1100	1100	1100
	height(mm)	635	635	620
B group+C group finished product roller conveyor outer dimensions	length(mm)	16000	24000	19200
	width(mm)	1100	1100	1100
	height(mm)	635	635	635

Note: The length of the finished roller conveyor may be adjusted according to the process diagram design.

3.Flip demolding machine

Technical specifications:

Model		FMJ-6000	FMJ-8000	FMJII-6000
Flip motor	power(KW)	22	22	22
	Flip motor(r/min)	715	715	715
	electric current(A)	46.9-59.1	46.9-59.1	46.9-59.1
Hydraulic station of flipping machine	power(KW)	2.2	2.2	2.2
	Rotate speed(r/min)	1430	1430	1430
	Electricity current(A)	5	5	5
	Rated flow(L/min)	12	12	12
	Rated pressure(MPa)	21	21	21
	Work stress(MPa)	10	10	10
	Fuel tank capacity(L)	60	60	60
Rated flipping weight(T)		8T	8T	10T
Flip mold center(mm)		6000	8000	6000
Reverse Speed (r/min)		1.98	1.98	1.98
Locking hook method		Mechanics	Hydraulic cylinder	Hydraulic cylinder
Lock hook oil cylinder(Cylinder diameter mm)		-	90	90
Material of bearing seat		ZG35	ZG35	ZG35
Specification of lower bearing seat		Ductile iron	Bearing	Bearing
big gear wheel	Number of teeth	84	84	84
	modulus	14	14	14
	Pressure angle (degrees)	20	20	20
	standard	GB/T1356-2001	GB/T1356-2001	GB/T1356-2001
External dimensions	length(mm)	7910	9910	7910
	width(mm	2270	2270	2270
	height(mm)	2700	2700	2700

4.Roll Table for Steel Mold Transport

Technical specifications:

Model		SKGD-9000		GD-9000	GD-14000	SCGD-14
Electric machinery	Power(KW)	3		4	4	4
	Rotate speed(r/min)		1420	1440	1440	1440
	electricity(A)	6.8		8.56	8.56	8.56
Speed ratio of gearbox		17		17	17	17
Number of rollers		7		7	8	8
Rated transport weight(T)		6		8	10	10
Width of the mold(mm)		900		900	900	900
Conveyor speed(m/min)		40		40	40	40
Roller length(mm)		12000		12000	14000	14000
Wheel diameter(mm)		190		190	190	190
Track width(mm)		2000		2000	2000	2000
Over mold height(mm)		400		400	400	380
Roller shaft diameter(mm)		70		70	70	70
Wheel rim height(mm)		20		20	20	20
Chain specifications		20A		20A	20A	-
Bearing seat specifications		6312		6312	6312	6312
Umbrella gear box specifications		-		-	-	LGT71-10-0
Transmission shaft specifications		-		-	-	NJ130
Specification of track frame channel steel(mm)		18#		18#	18#	16#
Number of roller conveyor groups on the production line		8		5	8	10
Transport rail sleeper mold length(mm)		12000		12000	13500	13500
Appearance color		white		white	white	white
External dimensions	Length(mm)	12400		12400	14400	14400
	width(mm)	1120		1120	1120	1120
	Height(mm)	420		420	420	400

Note: The length of the roller conveyor may be adjusted according to the process diagram design.



5.Electric Grouping Lateral Moving Machine

Technical Specifications:

Model		DTBZ-I	DTBZ-II	DTBZ-III	DTBZ-IV
Split plate stretching motor	Power (KW)	2.2	2.2	2.2	2.2
	Speed (r/min)	1430	1430	1430	1430
	Current (A)	5	5	5	5
Grouping transverse movement motor	Power (KW)	-	-	0.75	0.75
	Speed (r/min)	-	-	1425	1425
	Current (A)	-	-	1.9	1.9
Speed ratio of the reducer for the splitter stretching machine		25	25	25	25
Speed ratio of the grouping transverse shift reducer		71	71	71	71
Speed of splitter stretching (m/min)		20	20	20	20
Speed of grouping transverse shift (m/min)		10	10	10	10
Adaptive length of sleeper mold (mm)		12000	12000	13500	13500
Wire rope (mm)		13	13	13	13
Operating platform		-	-	-	1490*600*264
Automatic mold insertion device		-	-	-	√
Steel specification of the main beam groove of the splitter		200	200	200	200
Chain specifications		-	-	16A	16A
Rail bearing seat specifications		210	210	210	210
Number of stored wire groups		6	4	6	6
appearance and colour		ZHONGLAN	ZHONGLAN	ZHONGLAN	ZHONGLAN
Dimension	L(mm)	14900	14900	17410	17410
	W(mm)	4071	3000	4071	4071
	H(mm)	1340	1340	1340	1340

6. Electric Lateral Movement Machine

Technical specifications:

Model		DHY-II	DHY-III	DHY-IV
MOTOR	power(KW)	2*1.5	2*3	2*3
	speed(r/min)	1420	1420	1420
	current(A)	2*3.5	6.8	6.8
Rated load (T)		2*3	2*5	3*5
Rated speed (m/min)		30	20	20
Inside rail distance (mm)		800	7900	7900
Lifting height (mm)		0-100	0-100	0-100
Airbag specifications		HF200	HF200	HF200
Number of lifting airbags		2*2	8	12
Rated pressure (MPaA)		1.6	1.6	1.6
Working pressure (MPaA)		0.6	0.6	0.6
Wheel specifications (mm)		200	300	300
Adaptive sleeper mold length (mm)		13500	13500	13500
Airbag		√	√	√
Control valve		K23	K23	K23
Frame channel steel specifications (mm)		250	200	200
Chain specifications		16A	-	-
Running distance (m)		5-10	5-10	5-10
Drag chain material		304	304	304
Mould transfer quantity		1	2	3
Appearance color		ZHONGLAN	ZHONGLAN	ZHONGLAN
Dimension	L(mm)	2*1950	9300	9300
	W(mm)	1000	4540	6590
	H(mm)	390	390	390

Note: The track gauge of the trolley will be adjusted according to the process drawing.



7. Molding Machine

Technical specifications:

Model		LMJ-6000	LMJ-7000	LMJ-8000
Moulding machine hydraulic station	Power(KW)	4	4	5.5
	Speed(r/min)	1450	1450	465
	Current (A)	8.7	8.7	11.6
	Rated flow rate (L/min)	14.5	21	21
	Rated pressure (MPa)	21	21	21
	Work pressure (MPa)	10	10	14
	Fuel tank capacity (L)	110	110	130
Rated formwork weight (T)		5T	5T	6T
Flip center (mm)		6000	7000	8000
Modeling speed (S)		24	24	17
Formwork oil cylinder	Cylinder diameter (mm)	110	110	110
	Rod diameter (mm)	80	80	80
	Travel distance (mm)	550	550	550
	Rated pressure (MPa)	25	25	25
Length of the mold for the vertical rail sleeper		12000	12000	13500
Bearing seat model		6312	6312	6312
Material of bearing seat		ZG35	ZG35	ZG35
Appearance color		Medium Blue	Medium Blue	Medium Blue
External dimensions	Length (mm)	7500	7500	8500
	Width (mm)	1775	1775	1775
	Height (mm)	1465	1465	1465

 

8.Spray Release Agent Equipment

Technical specification:
 

Model		PTJ-I	PTJ-II	PTJ-III
Stirring machine	Power (KW)	1.5	1.5	1.5
	Speed (r/min)	1420	1420	1420
	Current (A)	3.5	3.5	3.5
Diaphragm pump	Inlet and outlet diameter (mm)	-	15	15
	Maximum flow rate (L/min)	-	22	22
	Maximum suction stroke (m)	-	4	4
	Maximum Yang Cheng (m)	-	70	70
	Gas consumption (m3/min)	-	0.25	0.25
Pressure pump	Power (KW)	3	-	-
	Head (m)	50	-	-
	Rated flow rate (m3/h)	2	-	-
Rated volume (L)		600	600	1000
Nozzle material		copper	304	304
Number of nozzles		3	3	3
Recycling basin		√	√	√
Spray method		Gas-liquid mixture	Blowing liquid	Blowing liquid
Rated spraying pressure (MPa)		0.4	0.4	0.4
Steam heating		-	√	√
Heating tube heating		√	-	-
Mold release agent filtration		√	√	√
Mixing of release agent		√	√	√
Appearance color		Medium Blue	Medium Blue	Medium Blue
Overall dimension	Length (mm)	1000	1000	1000
	Width (mm)	1000	1000	1000
	Height (mm)	1400	1400	1400

 

 

9.Prestressed Tensioning Machine

Technical specifications:

Model		ATM-300	SFATM-300	ZDATM-300
Hydraulic pressure station	Power (KW)	3+7.5	2*2.2+3	2*2.2+2*3
	Speed (r/min)	1430/1465	0-1500/1430	0-1500/1430
	Current (A)	6.6+15.5	2*5+2*6.6	2*5+2*6.6
	Rated flow rate (L/min)	33	2*21.7	2*21.7
	Rated pressure (Mpa)	31.5	31.5	31.5
	Work pressure (Mpa)	28	25	25
	Fuel tank capacity	210	300	300
Rated tensile force (KN)		1000	1000	1000
Control accuracy (± 1%)		1	0.5	0.5
Tension  center distance (mm)		345	315	345
Tension center height (mm)		655	655	655
Tension cylinder	Tension piston area (cm2)	276.3	276.3	320
	Travel distance (mm)	200	200	200
	Rated pressure (Mpa)	54	54	31.5
Installation method of jack		suspension	suspension	Top up
Locking nut method		Joint bowl	Joint bowl	Electric lock nut
Lifting method		Hanging screw	Hanging screw	Electric lift
Control mode		Automatic control	Servo automatic control	Servo automatic control
Appearance color		Zhonglan	Zhonglan	Zhonglan
External dimensions	L(mm)	1732+980	1732+1300	1732+1300
	W(mm)	1096+745	1096+820	1096+820
	H(mm)	1330+1200	1465+1000	1465+1000

Note: When the ambient temperature is ≥ 35 degrees, please use 46 # anti-wear hydraulic oil, and when ≤ 35 degrees, use 32 # anti-wear hydraulic oil.

10.Material Distribution Machine

Technical specifications:

Model		BLJ-1800	BLJ-2100	SKBLJ-1800	SKBLJ-1800-2
Motor	power	2*1.5	2*1.5	2*1.5	2*1.5
	Speed (r/min)	1420	1420	1420	1420
	Current (A)	2*3.5	2*3.5	2*3.5	2*3.5
Rated capacity (m3)		1.8	2.4	1.8	2
Rated speed (m/min)		0-30	0-30	0-30	0-30
Inner distance of rail (mm)		1700	2000	1700	1700
Suitable for rail sleeper mold specifications		2*4	2*5	SK2*4	SK2*4
Fabric form		Pneumatic	Pneumatic	Double Spiral	Pneumatic
Number of fabric openings		1	1	2	4
Number of Doumen		2	2	2	4
Cylinder diameter (mm)		100	100	100	100
Cylinder stroke (mm)		350	350	125	125
Bottom beam channel steel specification (mm)		25a	25a	25a	25a
Main beam material specification (mm)		2700	3000	3000	2800
Wheel diameter (mm)		2680	2680	2500	2600
Track width (mm)		2500	2500	2500	2500
Operating distance (m)		16	18	16	16
Sliding line		√	√	-	-
Drag chain material		-	-	304	304
control mode		2700	3000	3000	2800
Appearance color		2680	2680	2500	2600
External dimensions	L(mm)	3000	3000	3000	3000
	W(mm)	2700	3000	3000	2800
	H(mm)	2680	2680	2500	2600

Note: The operating distance of the fabric machine will be adjusted according to the process diagram design.

 

11.Pre Vibration Lifting Roller Table/Vibration Table Lifting Roller Table

Technical specifications:

Model		SJGD-I	SJGD-II	SJGD-III	SJGD-IV
Motor	Power (KW)	2*3	2*3	4	4
	Speed (r/min)	1420	1420	1440	1440
	Current (A)	2*6.8	2*6.8	8.56	8.56
Lifting height (mm)	sixty	60	60	60	60
Lifting method		Airbag	Airbag	Cylinder	Oil Cylinder
Speed ratio of gearbox		17	17	17	17
Number of rollers		6	7	8	8
Rated transport weight (T)		6	10	8	10
Width of the mold (mm)		900	900	900	900
Conveyor speed (m/min)		40	40	40	40
Roller length (mm)		12000	14000	12000	14000
Wheel diameter (mm)		190	190	190	190
Track width (mm)		2000	2000	2000	2000
Over mold height (mm)		400	400	400	380
Roller shaft diameter (mm)		70	70	70	70
Wheel rim height (mm)		20	20	20	20
Chain specifications		20A	20A	20A	-
Bearing seat specifications		6312	6312	6312	6312
Umbrella gear box specifications		-	-	-	LGT71-10-0
Transmission shaft specifications		-	-	-	NJ130
Specification of track frame channel steel (mm)		18#	18#	18#	16#
Transport rail sleeper mold length (mm)		12000	13500	12000	13500
Appearance color		White	White	White	White
External dimensions	L(mm)	12400	12400	14400	14400
	W(mm)	1420	1420	1120	2120
	H(mm)	420	420	420	400

Note: The length of the lifting roller conveyor will be adjusted according to the process diagram design.



12.High Frequency Pre Vibration Device/Vibration Table

Technical specification:

Model		ZDT-I	ZDT-II	ZDT-III	ZDT-IV
Motor	Power(Kw)	8*1.5	45	45	10*1.5
	Rotate speed (r/min)	3000	1480	1480	3000
	Electricity(A)	2*3.5	2*3.5	2*3.5	2*3.5
Amplitude (mm)		2.5	0.5	0.5	2.5
(Hz)Vibration frequency (Hz)		3000	1480	1480	3000
(Kg.cm ) Total exciting force (Kg.cm)		540	667	667	720
Bench material		Q235	Q235	Q235	Q235
Spring	External diameter	110	110	110	110
	Height	165	165	165	165
	Direction of turning	right	right	right	right
	Heat treatment hardness	40-50HRC	40-50HRC	40-50HRC	40-50HRC
	Number of total coils	6.5	6.5	6.5	6.5
	Texture	60Si2Mn	60Si2Mn	60Si2Mn	60Si2Mn
Number of springs per plate		4	8	8	4
Fit mold length		12000	12000	13500	12000
Suitable for sleeper models		Prestressed sleeper/double block sleeper	Prestressed pillow	Prestressed pillow	Prestressed sleeper/double block sleeper
Concrete specification		strong concrete	High strength dry hard concrete	High strength dry hard concrete	strong concrete
Drive shaft specifications		-	NJ130	NJ130	-
Coordinating box material		-	ZG35	ZG35	-
Control mode		Frequency conversion	Frequency conversion	Frequency conversion	Frequency conversion
Appearance and colour		Central Lancashire	Central Lancashire	Central Lancashire	Central Lancashire
boundary dimension	L(mm)	3000	3000	3000	3000
	W(mm)	2700	3000	3000	2800
	H(mm)	2680	2680	2500	2600

Note: According to the length of the sleeper different vibration table installation position will be adjusted accordingly.




13.Production Line Control System

Technical specifications:

Model	DK-I	DK-II	DK-III	DK-IV	SKDK-I
Production line specification	Pre-applied sleeper production line	Long line bench sleeper production line	Simple sleeper production line	Subway sleeper production line	Double block sleeper production line
Supply voltage	380V	380V	380V	Optional	380V
Total power of production line equipment KW	300	210	100	191	110
Level of protection	IP54	IP54	IP54	IP54	IP54
Operating Temperature ºC	-5-+40	-5-+40	-5-+40	-5-+40	-5-+40
Relative air humidity (<=)	90%	90%	90%	90%	90%
The contactor meets the standard	GB/T 14048     IEC/EN60947-4-1
Roller table frequency control	-	-	-	-	√
Number of control cabinets	7	3	4	5	7
Control cabinet plate thickness(mm)	2	2	2	2	2
Display lamp form	LED	LED	LED	LED	LED
Palletizer automatic control	√	√	√	√	√
Vibration table variable frequency control	√	√	-	√	√
Double helix frequency conversion control	-	√	-	-	√
Vibration stripping table control	-	-	-	-	√
Automatic roller table control	-	-	-	-	√
Automatic control of electric transversing machine	√	-	-	√	-
Rollover stripper control	√	-	√	√	-
Control mode	Semi-automatic	Semi-automatic	Semi-automatic	Semi-automatic	Semi-automatic
Control cabinet color	7035(Industrial grey)	7035(Industrial grey)	7035(Industrial grey)	7035(Industrial grey)	7035(Industrial grey)

Note: According to the process drawing design control quantity and shape will be adjusted.



14.Maintenance Temperature Automatic Control System

Technical specification:

Model	ZY-100C	ZQGD-II	QBJW-I	GYBS-I
Instruction of the equipment	Maintenance temperature automatic control system	Steam pipeline	Strong discharge cooling device	High pressure micro fog insulation device
Control precision(ºC)	±2	-	-	-
Measuring Range :	-200ºC∽420ºC	-	-	-
Graduation number:	Pt100	-	-	-
Number of temperature measuring points	1	-	-	-
Temperature controller	AI-719	-	-	-
Industrial computer	IPC-810E	-	-	-
Display size	21 inch curved screen	-	-	-
Control mode	Electrical circuitry control	-	-	-
Pipeline diameter	-	DN50	-	-
Pipeline material	-	Q235	-	-
Globe valve	-	DN50	-	-
Filter valve	-	DN50	-	-
Ball Valve	-	DN50	-	-
Split cylinder	-	√	-	-
Size of exhaust fan	-	-	600*600	-
Inlet louver size	-	-	500*600	-
Humidification rate (L/min)	-	-	-	0-20
Power (KW)	-	-	-	3
Number of single pool nozzles	-	-	-	32
Rated spray pressure (MPa)	-	-	-	7
Nozzle material	-	-	-	304
Joint material	-	-	-	H65

 Note: The operating distance of the fabric machine will be adjusted according to the process diagram design.


15.Automatic Hanger

Technical specifications:

Model		DJ-6500	DJ-6500-III	DJ-8000	DJ-8000-III
Rated lifting capacity(T)		7	10	8	10
Rated lifting mold width(mm)		860-900	860-900	860-900	860-900
Hook distance		6500	6500	8000	8000
Number of hooks		2	3	2	3
Quantity of main beams		11	11	11	11
Specification of seamless pipe for hanger main beam (mm)		102*8	102*8	102*8	102*8
Number of standing bars		14	14	14	14
Specification of seamless pipe with hanger vertical reinforcement (mm)		76*4	76*4	76*4	76*4
Suitable for hooks (T)		5-10T	5-10T	5-10T	5-10T
Thickness of lifting plate (mm)		20	20	20	20
Main hook material		45#	45#	45#	45#
Main hook processing requirements
Auxiliary hook material		45#	45#	45#	45#
Requirements for auxiliary hook processing		Wire cutting,	Wire cutting	Wire cutting	Wire cutting
Hook frame material specification (mm)		160	160	160	160
Hook frame processing method		Boring hole	Boring hole	Boring hole	Boring hole
Specification of hook bracket adjustment screw (mm)		M16	M16	M16	M16
Spindle material		45#	45#	45#	45#
Sleeper mold 2 * 4		√	√	√	√
Sleeper mold 2 * 5		√	√	√	√
Hook method		Mechanical automation	Mechanical automation	Mechanical automation	Mechanical automation
Appearance color		R05orange red	R05orange red	R05orange red	R05orange red
External dimensions	long(mm)	6800	6800	8300	8300
	wide(mm)	1150	1150	1150	1150
	high(mm)	1700	1700	1700	1700

Note: The lifting distance of the automatic hanger hook will be adjusted according to the design of the rail sleeper mold.
 

16. Sleeper Mold

Technical specifications:

Model		MJ-I	MJ-II	MJ-IIII	MJ-IV	MJ-V	MJ-IV
Sleeper model		XII	XII-F	IIIA/IIIC	Non - standard	IIIQA/II IQC	SK-II
Mould specification		2*5	2*5	2*4	2*4	2*4	2*4
Village quality standard of main girder		GB/T700-88	GB/T700-88	GB/T700-88	GB/T700-88	GB/T700-88	GB/T700-88
Specification of main girder channel steel (mm)		320	320	320	320	360	320
Main girder material		Q235	Q235	Q235	Q235	Q235	Q235
Tension rod material specification (mm)		60*5.5	60*5.5	64*6	60*5.5	64*6	-
Main girder material		45#	45#	45#	45#	45#	45#
Requirements for heat treatment of tension rod		260-280	260-280	260-280	260-280	260-280	260-280
Positioning rod material		-	-	45#	-	45#	45#
Automatic hanger hook center (mm)		8000	8000	8000	8000	8000	8000
Turn the center of offline hook (mm)		6000	6000	6000	6000	6000	6000
Width of steel mould (mm)		880	880	880	880	896	890
Thickness of sleeper shell (mm)		8	8	8	8	8	8
Upper camber value (mm)		5-10	5-10	5-10	5-10	5-10	-
Lateral bending value (<=mm)		2	2	2	2	2	2
Global distortion value (mm)		3	3	3	3	3	3
Tension center distance (mm)		341	341	341	341	341	341
The steel mold has high strength and rigidity, and does not deform after continuous use.		3000	3000	2000	3000	2000	5000
Appearance color		grey	grey	grey	grey	grey	grey
outline dimension	Length (mm)	11050	11050	11450	11050	11450	10250
	Width (mm)	880	880	880	880	896	890
	Height (mm)	340	340	340	340	380	320

Remarks: The shell fabrication will be adjusted according to the change of sleeper appearance size.

17.Steel Processing Equipment

Technical specifications:

Model	DCJ-30	ZJJ-1500	ZHJ-II	HHJ-I	DTJ-II
Equipment description	Fixed-length rebar cutter	Digital display full-automatic stirrup machine	spring coiling machine	Spring welding machine	button head machine
Length of rebar cutting	10-14	-	-	-	-
Reinforcement cutting accuracy	±1	-	-	-	-
Specification of rebar cutting (mm)	6-10	-	-	-	-
Cutting speed (m/min)	30	-	-	-	-
Reinforcement cutting mode	hydraulic pressure	-	-	-	-
Bending bar specification (mm)	-	4-8	-	-	-
Angle of bending bar (degree)	-	30-90	-	-	-
Bending bar output (pieces/minute)	-	25	-	-	-
Coil diameter (mm)	-	-	-3-5	-	-
Coil spring diameter (mm)	-	-	50-100	-	-
Output of coil spring (pieces/minute)	-	-	30-50	-	-
Straighten and cut rebar length (mm)	-	-	-	100-200	-
Diameter of rebar cutting steel wire (mm)	-	-	-	3-5	-
Welding accuracy	-	-	-	±1	-
Heading rebar diameter (mm)	-	-	-	-	6-7
Rated pressure (MPa)	-	-	-	-	31.5
Upsetting speed (pieces/minute)	-	-	-	-	10
Upsetting operation mode	-	-	-	-	Foot
Appearance color	orchid	yellow	orchid	green	orchid

Remarks: according to the product specifications, the steel bar processing equipment will be slightly adjusted.
 

 

Our Advantages

 

We provide professional customized services to meet different capacity needs!


 

Packaging & Shipping

Total delivery time 180Days.

No.	Name	Weight(T)	Number of containers	Bulk cargo volume	Note
1	Sleeper production line non-standard equipment	110	5		5*40GP
2	Special equipment for sleeper production line	57	3		3*40GP
3	Sleeper production line general equipment		4		3*40GP+1*40HQ+BC
4	Sleeper production line complete equipment	95	9		8*:40HQ+1*20GP
5	Steel mold (type 2*4)	360	12		12* 40OT
6	Total	622	33
7	Building and crane	Not calculated

 

 

After Sales Service

 

Warranty: 1 Year


 

Company Profile

 

 

Introduction to Liaoning JinRong Machinery Import and Export Co., Ltd

        Liaoning JinRong Machinery Import and Export Co., Ltd is a company with its own import and export rights, and is a large group company integrating industry and trade. The registered capital of the company is RMB 180 million. The company includes metallurgical equipment manufacturing company, electric furnace equipment manufacturing company, electrical equipment manufacturing branch, mechanical processing branch and metallurgical design and research Institute.

       Our company can undertake various of metallurgical equipment design, manufacturing, installation, commissioning, trial production turnkey project. Our company can provide mining machinery and equipment, ironmaking blast furnace, sintering machine, coke oven, converter, electric arc furnace, ladle refining furnace, continuous casting equipment, steel rolling furnace, steel rolling production line, steel structure plant and crane and other metallurgical equipment and metallurgical machinery. Various other types of mechanical equipment can also be provided.

       Our company is the direct agent of Anshan Steel, Bensteel, Fusteel and other large steel mills, the variety of steel is complete: pipe, plate, profile, wire and so on are in stock. If there are special specifications, material requirements, etc., we can organize and arrange ordering and selection, schedule production and rolling to ensure supply.

         Our company has a history of 30 years, and now has established friendly contacts with more than 120 countries and regions and carried out various aspects of cooperation. We welcome customers from all over the world to visit our company.

        Our company address is 1-51-901-3041, 9th Floor, Jiangsu Building, Qianyuan Emerging Market, Tiexi District, Anshan City, Liaoning Province.
 

Total Number of Staffs		585
Total Number of Managers		40
Total Number of Technical Staffs		160
Total Number of QC Staffs		15
Total Number of workers		310
Total Number of other staffs		60
Contact person	Mr .Su	Position	President