Robot Laser Welding Machine From Cynthia

• Customization: Available
• After-sales Service: Online Service
• Warranty: 1 Year
• Model NO.: Customized
• Technical Class: Continuous Wave Laser
• Control: Automatic
• Power Density: Heat Conduct Welding
• Laser Classification: Optical Fiber Laser
• Type: Automatic Laser Welding Machine
• Power Supply: Three-Phase Four-Wire AC380V±10%
• Voltage Fluctuation Range: ±10%
• Frequency: 50Hz
• Ambient Temperature: 0 ~ 45 ºC
• Relative Humidity: 20% ~ 75%Rh (No Moisture Condensation)
• Vibration Acceleration: Less Than 0.5g
• Concrete Strength: 210 Kg/Cm2
• Concrete Thickness: More Than 150 mm
• Foundation Unevenness: Less Than ±3mm
• Transport Package: 20 Feet Container
• Specification: Customized
• Trademark: Liaoning JinRong
• Origin: China
• Production Capacity: 500 Pieces/Year
• Package Size: 589.00cm * 235.00cm * 238.00cm
• Package Gross Weight: 500.000kg

Product Description

Product Description

 

Welding Robot Configuration
 

No.	Name · Item	Qty	Price($)		Remarks
			Unit Price	Total Price
1	Robot unit	1Set	23,214.29	23,214.29	The working radius of the robot is 1730MM and the load is 25KG
1.1	Japan's Yaskawa robot GP25 )	1Piece
1.2	Robot control cabinet YRC1000	1Piece			Power supply: AC380V, three-phase
1.3	Teaching box (menu type bilingual display in Chinese and English)	1Piece			The cable length is 8 m
1.4	Power supply cable and control cable	1Set			Cable length 4 m
2	Laser Welding System	1Set	18,200.00	18,200.00	Brand: Chuangxin
2.1	Optical Maser	1Set
2.3	Welding head and system    ND24C	1Set			Brand: Wan Shunxing
2.4	Wire feeding system        WSX	1Set			Brand: Wan Shunxing
2.5	Chiller            RMFL-2000	1Set			Brand: Te Yu
2.6	Welding Case	1Set			Specification:A3
2.7	Accesories	1Set			Standard fittings
3	Laser tracking system		8,357.14	8,357.14	Optional: Tracking weld position
4	Single shaft head and tail positioner	2Sets	4,642.86	9,285.71	Linkage: Shifter frame: 0.8x2.2m, load 500KG (excluding fixture)
4.1	1.7KW external shaft motor and drive and cabe cable cable	2Sets
4.2	Mechanical part and high precision reducer	2Sets
5	Robot base	1Set	557.14	557.14	Suitable for GP25
6	Freight and insurance				Check after the equipment is confirmed
7	Process guidance, installation and training				JinRong factory free training
	Total price			59,614.29

 

I. Work flow

1. Preparations for workstation operation

(1) Manually place the workpiece on the positioner according to the requirements;
(2) Therefore, the equipment is powered on without alarm and ready;
(3) The robot stops at the origin of the operation, and the robot running program is the corresponding production program.
(4) Confirm the safety door/lock signal and start the workstation

2. Workflow description

(1) When the safety guardrail door is opened manually, the robot is in a suspended state.
(2) After manual loading, pneumatic tooling clamping, (such as assembly accuracy is not high, need to add laser scanning), robot full welding.
(3) Welding completed, manual loading and unloading

3. Robot welding speed: welding speed 10mm/s, the robot moves once 2s




II.Equipment List
 

Item	No.	Name	Qty	Note
Robot	1	MOTOMAN-GP25	1Piece	Provided by JinRong
	2	Robot control cabinetYRC1000	1Piece
	3	Optical master 2000W	1Set
	4	Laser welding head	1Set
	5	Laser cooling water tank	1Set
	6	Transmission fiber	1Set
	8	Single shaft head and tail positioner	2Set
Peripheral equipment	9	Robot raised base	1Set
	10	Safety fence (optional)	1Set	Optional
	11	Dust removal equipment (optional)	1Set
Related service	12	Installation and commissioning	1 Item
	13	Package and Transportation	1 Item
	14	Technical training	1 Item

 

Product Parameters

 

1. Robot Model MOTOMAN-GP25
 

Robot model:	MOTOMAN-GP25
Removable quality:	25kg
Body quality:	250kg
Repeated positioning accuracy:	±0.02mm
Controller:	YRC1000
Protection level:	Body: IP54, wrist shaft: IP67
Installation mode	Ground type, upside down type, wall hanging type, tilt type
Application:	Handling, picking/packing, palletizing, assembling/subpacking

2.Robot Control Cabinet YRC1000
 

Product name	YRC1000
Structure	Dustproof construction IP54 (rear FAN: IP2X)
External dimension	598(W) X427 (D) *490 (H) mm, 125L
Mass *1	Small machine: 70 kg or less (with built-in external 3 axes) Medium · Large machine: 85 kg or less (with built-in external 3 axes *)
Input/output signal	Special signal: Input 19, output: 6 General signal: input 40, output: 40 (transistor output :32 relay output: 8)
Position control mode	Serial communication method (absolute value encoder)
Storage capacity	JOB:200.000 steps, 10.000 Robot command CIO Ladder (Max.) : 20,000 steps
Expansion slot	PCl express:2 slots
LAN (Upper Connection)	2 Pieces (10BASE-T/100BASE-TX)
Instructional programmer specifications	YRC1000Teach Pendant
External dimension	152(W) x 53(T) x 299 (H) mm
Approximate mass	0.730 kg
Operation	Select key, axis operation key, value/application key Mode switch button with key (mode: Teach, reproduce, remote) Emergency stop key, enable key, Equipping SD card I/F (SD card is optional) USB port (USB2.0 1 port)
Display	5.7-inch TFT Color LCD Touch screen VGA (640x480)(Kanji, Hiragana, Katakana, English numerals, others)
Protection class	1P54
Cable length	Standard :8 m, Max (option) :36 m (extension cable added)

External 3-axis built-in possible small controller (volume 125 L), contributing to space saving; The world common size, overseas power supply voltage is also corresponding. According to the application of new motion control, high precision and high speed motion are realized.
 

3. Laser welding head

The welding head uses a motor to drive the X and Y axis vibrating lens, which has a variety of swing modes, and the swing welding allows the workpiece to have irregular welding, larger clearance and other processing parameters, which can significantly improve the welding quality.
The internal structure of the welding head is completely closed, which can avoid dust contamination of the optical part.
Equipped with air curtain components to reduce welding smoke and splash residue on the lens pollution.
Protection lens adopts drawer structure, easy to replace.
Various lasers with QBH connectors are available.




4. Transmit Optical Fibers
 

Laser transmission system: This system is equipped with a fiber, the length of 15 meters, 600 μ. connected to the laser processing head, laser laser cladding and other functions, the fiber interface is QBH. The minimum bending radius of the optical fiber is 200mm. Processing fiber to transmit energy, laser fiber has perfect self-protection function. It can automatically cut off the optical path or shut down the laser when the optical fiber is worn and aged, the bending radius is too small, the optical fiber is overheated, and the laser leaks, ensuring the safety of personnel and the safety of the optical fiber.
 

5. Lasers

The laser combines advanced semiconductor laser components,such as power supplies and refrigerators, their small size can be easily moved as needed.
Higher photoelectric conversion efficiency and high power stability under continuous operation make it the first choice for industrial applications such as quenching, cladding, brazing and metal welding.
At high power, it is suitable for large area cladding, laser alloying and heat treatment. Modular design of laser,
The system can be customized according to customer needs.
Excellent benefits: Power over 2000W, compact design, reduced space footprint.
Light quality comparable to Nd: YAG Yttrium aluminum garnet laser.
Fast integration in the laser workstation, tailor-made for you the level of fiber coupled laser you need, about 10 times higher than similar products conversion efficiency.
 

6. Cool the tank

Professional matching laser welding machine, small size, compatible with various manufacturers of cabinets;
A full range of environmentally friendly refrigerant systems;
One-click intelligent control, easy operation, ISO9001 quality management system, fault code inquiry system;
Integrated design, convenient maintenance;
Stable and reliable performance, low failure rate, energy saving;



7. Single-axis Head-tail Positioner
 

1) The single-axis servo positioner is mainly composed of an integral fixed base, rotating headstock and tailstock, welding frame, servo motor and fine reducer, conductive mechanism, etc.

2) By configuring different servo motors, the positioner can be operated remotely through the robot teaching device or external operating box;

3) By turning over the workpiece fixed on the workbench to achieve the required welding and assembly Angle;

4) The table is turned back to the servo motor control, can get the ideal welding speed;

5) The pictures are for reference only, based on the final design;
 

8. Security fence (optional)

Set up protective fences, safety gate or safety grating and safety locks and other devices, and carry out the necessary interlock protection.

The safety door is set up in the appropriate position of the protective fence. All the doors are equipped with safety switches and buttons, and a reset button and an emergency stop button are provided.

The safety door is interlocked with the system through the safety lock (switch). When the safety door is abnormally opened, the system stops running and gives an alarm.

Security measures ensure the safety of personnel and equipment through both hardware and software.
The safety fence can be prepared by Party A. It is recommended to use high-quality mesh welding and roast yellow warning paint on the surface.

 

9. Control system

There is an emergency stop button on the robot control cabinet and teaching box. When the system has an emergency, the system can be stopped by pressing the emergency stop button and sending an alarm signal at the same time.

A variety of applications can be prepared through the teaching device, which can meet the requirements of product upgrading and adding new products.

All the emergency stop signals of the whole control system and the safety chain signals between the processing equipment and the robot are connected to the safety system and interlocked through the control program.




 

Our Advantages

 

We provide professional customized services to meet different capacity needs!


Robot Model MOTOMAN-GP25

Feature

Production efficiency has been greatly improved
· The synthesis speed is about 30% higher than the current model to achieve beat time reduction
· The design is designed to reduce the interference between the arm and peripheral equipment
· With a hollow arm structure, sensor cables and gas pipelines can be built into it

Robust construction against interference
· The wrist part of the robot adopts IP67 cup precision
· The connector base should be led downward

Improve maintainability
· Reduce the number of cables between the hunterer and the control cabinet, improve maintenance and provide simple equipment







 

Packaging & Shipping

 

40 Feet Container


 

After Sales Service

 

Warranty: 1 Year


 

FAQ

IV.Operating environment (to be provided by the buyer)
 

Power source	Power supply: three-phase four-wire AC380V±10%, voltage fluctuation range ±10%, frequency: 50HZ; The robot control cabinet power supply is required to be equipped with an independent air switch; The robot control cabinet must be grounded with a grounding resistance of less than 10Ω. The effective distance between the power supply and the robot electric control cabinet is within 5 meters.
Air source	The compressed air needs to be filtered out of water and impurities, and the output pressure after the three components is 0.5~0.8Mpa; The effective distance between the air source and the robot body is within 5 meters.
Subgrade	The conventional cement floor of Party A's workshop shall be treated, and the installation base of each equipment shall be fixed with expansion bolts to the ground. Concrete strength: 210 kg/cm 2; Concrete thickness: more than 150 mm; Foundation unevenness: less than ±3mm.
Environmental condition	Ambient temperature: 0 ~ 45 ºC; Relative humidity: 20% ~ 75%RH (no condensation); Vibration acceleration: less than 0.5G
Other	Avoid flammable, corrosive gases, fluids, oil, water, dust, etc. Do not approach electrical noise sources.

 

Company Profile

 

Introduction to Liaoning JinRong Machinery Import and Export Co., Ltd

        Liaoning JinRong Machinery Import and Export Co., Ltd is a company with its own import and export rights, and is a large group company integrating industry and trade. The registered capital of the company is RMB 180 million. The company includes metallurgical equipment manufacturing company, electric furnace equipment manufacturing company, electrical equipment manufacturing branch, mechanical processing branch and metallurgical design and research Institute.

       Our company can undertake various of metallurgical equipment design, manufacturing, installation, commissioning, trial production turnkey project. Our company can provide mining machinery and equipment, ironmaking blast furnace, sintering machine, coke oven, converter, electric arc furnace, ladle refining furnace, continuous casting equipment, steel rolling furnace, steel rolling production line, steel structure plant and crane and other metallurgical equipment and metallurgical machinery. Various other types of mechanical equipment can also be provided.

       Our company is the direct agent of Anshan Steel, Bensteel, Fusteel and other large steel mills, the variety of steel is complete: pipe, plate, profile, wire and so on are in stock. If there are special specifications, material requirements, etc., we can organize and arrange ordering and selection, schedule production and rolling to ensure supply.

         Our company has a history of 30 years, and now has established friendly contacts with more than 120 countries and regions and carried out various aspects of cooperation. We welcome customers from all over the world to visit our company.

        Our company address is 1-51-901-3041, 9th Floor, Jiangsu Building, Qianyuan Emerging Market, Tiexi District, Anshan City, Liaoning Province.
 

Total Number of Staffs		585
Total Number of Managers		40
Total Number of Technical Staffs		160
Total Number of QC Staffs		15
Total Number of workers		310
Total Number of other staffs		60
Contact person	Mr .Su	Position	President