Product Description
Polymer powder coating line
Small spray room oven plan book
1. Design parameters (confirmed by the demander) :
| serial number |
name |
Set up a plan based on data |
| 1 |
product name |
|
| 2 |
coating |
powder |
- Equipment design:
(1) Powder spraying system: a total of 1 sets;
1. Powder room description:
(1) The outer dimension of the powder spraying room: 2.2×2.2×2.2 meters (length × width × height)
(2) One side of the spray room is provided with a manual powder spraying port
(3) The chamber body wall and top plate are made of cold tie plate; The surface of the chamber is smooth and clean, and the imported "Sika" silicon-free sealant is poured into the joint between the plates, and there is no powder leakage. Powder cleaning is easy to operate.
2. Effective indicators of powder spraying room:
| serial number |
item |
specification |
| |
boundary dimension |
L2200×W2200×H2200(mm) |
| |
Operating port size |
2200mm wide x 1500mm high |
| |
Recovery treatment mode |
Cartridge recovery |
| |
type |
Single side spraying |
| |
compressed air |
0.5-0.7MPa |
| |
Open wind speed |
0.5m/sec |
| |
exhaust air rate |
14000 m3/h |
| |
Spray form |
Manual duster gun (right or wrong two-station arrangement) |
| |
Installed power of equipment |
5.5KW |
3. Materials used in the dusting room
| serial number |
name |
specification |
| 1 |
Chamber side wall panel and top panel |
Galvanized sheet δ=1.2mm |
| 2 |
soleplate |
Galvanized sheet δ=1.2mm |
| 3 |
Incoming and outgoing ports |
Galvanized sheet δ=1.2mm |
| 4 |
Floor support |
Hot rolled steel plate δ=2.5mm |
| 5 |
Recovery fan |
There is one 5.5KW centrifugal fan |
| 6 |
filter element |
There are 6 quick-break 3290 |
| 7 |
blast pipe |
0.7MM galvanized sheet |
| 8 |
illumination |
40W fluorescent lamp |
(2) Curing drying equipment (1 set)
Oven: enclosed
External size: L3.0m×W2.0m×H2.00m. See the section diagram of the scheme for details.
The baking path adopts "sandwich" insulation board assembly structure. The air supply pipe in the box is made of δ1.0 galvanized steel plate, the outer plate of the insulation board is made of δ0.60 color steel plate, the inner plate is made of δ0.60 galvanized steel plate, and the double side pressure reinforcement; The thickness of the insulation layer is 120mm. Hot air circulation is used to heat the drying passage. Its advantage is that the temperature in the drying passage is uniform, and the temperature difference between the upper, middle and lower three points along the cross section of the track is less than ±8 ° C, thus ensuring the consistency of the coating color of the workpiece.:
| serial number |
item |
technical specification |
| 1 |
Overall structure of drying chamber |
box-type |
| 2 |
Number of cars |
two |
| 3 |
External chamber size of drying chamber |
L×W×H = 3.0×2.0×2.0 m |
| 4 |
The insulation layer is thick |
120mm |
| 5 |
Thermal insulation material |
High quality rock wool board |
| 6 |
Thermal insulation material volume weight |
120Kg/m3 |
| 7 |
Heat insulation board inside the plate material |
δ0.60mm galvanized steel bar |
| 8 |
Drying track insulation board external plate material |
δ0.60mm Color steel reinforcement |
| 9 |
Air supply duct and outlet |
δ1.0mm galvanized plate |
| 11 |
The average temperature of the drying outdoor table |
Not higher than the ambient temperature 10ºC |
| 12 |
Oven heating |
The temperature rises to 180 ° C ≤40 minutes |
| 13 |
Heating chamber power |
27KW,1set |
| 14 |
Drying room bridge column and frame |
δ2.5 The hot rolled plate is flanged into various shapes and 75×50 special Angle steel as the base plate |
| 15 |
Drying room upper and lower wrapping Angle |
δ2.5mm carbon steel to make the upper wrapping Angle, δ2.5mm carbon steel to make the lower wrapping Angle, spray paint treatment |
(3) Electrical control system
Electrical control adopts decentralized setting centralized control mode.
The design, selection, manufacture and installation of electrical equipment shall comply with the relevant national standards.
The electrical control cabinet has neat surface, beautiful appearance and reasonable panel layout for easy observation and operation.
Selected the new series of devices promoted by the state, reliable performance, advanced technology.
Cabinet door handles are equipped with locks.
The cabinet door wires are arranged neatly and beautifully, the wiring and direction are standardized, and bundled into bundles to achieve horizontal and vertical. If the wire wants to turn a right Angle, bend the corner into a small circular arc.
The wire has good and firm contact with the electrical terminals. The insulation resistance between wires is greater than 1 megohm.
The wire should be marked with a clear line number at the wiring terminals of each electrical appliance, and it is not easy to wear and fade.
Each connector is marked firmly.
The marking symbol and the route number of each component in the cabinet correspond accurately to the electrical control diagram for easy inspection and maintenance.
All components are manufactured by national designated manufacturers or imported products.
Electrical equipment should have good grounding, grounding resistance in line with national standards.
The main vital parts are made of Delixi products, and the temperature controller is made of intelligent products.
4. Energy consumption table:
| serial number |
item |
Amount used
|
| 1 |
installed power |
Recovery fan |
5.5KW |
| oven |
27KW |
| installed power |
32.5KW |
| 2 |
Compressed air consumption (m3/min) |
0.20 |
0.2 |
| 3 |
Compressed air requirement |
Note: Gas supply standard: oil ≤0.1ppm water ≤1.3g/m3 Compressed air supply: 6.0 ~ 10.0m3 / min |
| 4 |
power requirement |
Three-phase five-wire system, voltage 380V, 220V voltage fluctuation ≤5% |
5. Acceptance and after-sales service
(1) equipment installation completion time: 30 days;
Equipment design time: 2 days;
Production time: 25 days;
Equipment installation time: 2 days;
Expected commissioning time: 1 day;
The warranty period of the equipment is one year, and the supplier is responsible for the implementation of "three guarantees" for the quality problems of the equipment during the warranty period. The supplier guarantees that the design, material selection, processing, manufacturing, inspection and acceptance provided must conform to the relevant national or industrial standards, and are brand-new products without use, and the specifications and specifications are completely consistent with those described in the tender documents, so as to ensure the normal operation of the equipment under the condition of correct installation, normal operation and maintenance.
The supplier shall be responsible for the "three guarantees" during the specified quality guarantee period, and shall be responsible for the failure caused by the defects of design, manufacturing, process or materials, and shall repair and replace the defective parts or the whole machine free of charge. We have a wealth of experience in engineering contracting, fully able to complete the entire project on time and quality, to ensure product quality, users do not have to bear any risk.
5, we will send experienced personnel to the site responsible for construction and installation and commissioning.
6. The Supplier shall be responsible for training the operator and maintenance personnel of the Demander, ensuring that the Demander shall be trained a number of personnel who can skillfully operate all equipment and maintain the equipment. The specific number shall be determined by Party A.
7. Party A and Party B shall establish a long-term (more than 5 years) stable supply relationship of spare parts, and Party B shall provide various spare parts to Party A on a preferential basis.
8. After the Contract takes effect, Party B shall provide Party A with the following technical documents (in the number required by Party A) before commissioning: Equipment Qualification Certificate; Equipment operation manual; Equipment basic drawing, layout drawing, electrical schematic diagram.
9. The final acceptance of the equipment shall be carried out at the site of the user unit according to the requirements of the contract and technical agreement.
Company Profile
Liaoning Jinrong Machinery Import and Export Co., Ltd. is a large group company with its own import and export rights, integrating industry and trade. The registered capital of the company is 180 million RMB. The company's subsidiaries include Metallurgical Equipment Manufacturing Company, Electric Furnace Equipment Manufacturing Company, Electrical Equipment Manufacturing Branch, Mechanical Processing Branch, and Metallurgical Design and Research Institute
Our company can undertake turnkey projects for the design, manufacturing, installation, commissioning, and trial production of various metallurgical equipment. Our company can provide various metallurgical equipment and machinery such as mining machinery, ironmaking blast furnaces, sintering machines, coking coke ovens, converters, electric arc furnaces, ladle refining furnaces, continuous casting equipment, steel rolling heating furnaces, steel rolling production lines, steel structure factories, and cranes. Various types of mechanical equipment can also be provided
Our company is a direct agent for large steel mills such as Ansteel, Bengang, and Fushang. We have a complete range of steel products, including pipes, plates, profiles, and wires, all of which are available in stock. If there are special specifications, material requirements, etc., we can organize and arrange ordering and selection, schedule production and rolling to ensure supply.
Our company has a history of 30 years and has established friendly contacts with over 120 countries and regions, as well as engaged in various aspects of cooperation. We welcome customers from various countries to visit and inspect our company.
Address: :1-51-901-3041, Floor 9, Jiangsu Building, Qianyuan Emerging Market, Tiexi District, Anshan City, Liaoning Province
| Total Number of Staffs |
585 |
| Total Number of Managers |
40 |
| Total Number of Technical Staffs |
160 |
| Total Number of QC Staffs |
15 |
| Total Number of workers |
310 |
| Total Number of other staffs |
60 |
| Contact person |
Mr .Su |
Position |
president |
| |
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