Surface Curling Slitting and Rewinding Machine

• Customization: Available
• After-sales Service: 3 Years
• Warranty: 1 Years
• Model NO.: YS-1100D
• Cutting Width: 10-1100mm
• Rewinding Tube Core: 3# Paper Tube
• Brand: Jinrong
• Correction Accuracy: Correction Accuracy
• Transport Package: Case
• Specification: customied
• Trademark: Jinrong
• Origin: China
• Package Size: 120.00cm * 567.00cm * 445.00cm
• Package Gross Weight: 3800.000kg

Product Description

Liaoning JinRong Machinery Import and Export Co.,LTD,AnShan Ying Yat Trade Co.,Ltd, located in the northeast region of the largest steel industry city,it has the reputation of "the steel capital of the republic"--Anshan. The specific address is Qianshan West Road, Tiexi District, Anshan City, Liaoning Province. We always adhere to the customer first, with sincere service to impress customers, to "honest and trustworthy, customer first" as the principle, and in terms of products and to "quality-oriented, keep improving" as their own practice standards, and strive to provide customers with a full range of quality services at the same time, but also make the enterprise get long-term development. Machinery equipment production and processing machinery industry quality enterprises. The company mainly metallurgical equipment, with research and development, design, production, installation, commissioning, trial production, one-stop services. We mainly produce rolling equipment, continuous casting equipment and auxiliary equipment for steel mills.Wire, bar, strip, section steel and other long steel rolling production line equipment manufacturing and engineering contracting services. Full experience of steel production line general contracting service. Various mature steel rolling production lines can be customized according to user requirements, such as high-speed bar, high-speed wire, sectional material, H steel, strip steel, ordinary bar, ordinary wire, etc. It can provide process design, equipment manufacturing, equipment installation, equipment debugging, etc. of all equipment in the production line, shortening the production time for customers, improving market competitiveness faster, and creating economic benefits faster.
I. Parameter indicators:
1. Material type: PET, BOPP, PE, self-adhesive, paper, aluminum foil, printing composite and other roll materials;
2. Material thickness: 0.012-0.1mm (film); 30-250g (paper)
3. Maximum diameter of raw material: 1200mm
4. Raw material core: 3# paper tube;
5. Maximum width of raw materials: 1100mm;
6. Minimum width of raw materials: 200mm;
7. Roller surface width: 1150mm;
8. Cutting width: 10-1100mm;
9. Rewinding tube core: 3# paper tube;
10. Maximum rewinding diameter: 600mm;
11. Total deviation correction stroke: 150mm;
12. Correction accuracy: ±0.15mm
13. Maximum speed: 300 meters/min;
14. Cutting speed: 10---300 m/min;
15. Total power of power supply: 18KW;
16. Total weight: about 3800KG;
17. Overall dimensions: length 3800mm, width 2700mm, height 1700mm;
18. Slitting tools: 10 sets of round knives
19. Rewinding shaft: Equipped with 2 air expansion shafts, which can be used repeatedly.
20. The entire equipment is equipped with Φ90 aluminum roller.
II.Equipment Configuration 

Part Name	Specifications	Qty	Brand
45# steel frame	Wall panel net thickness 40mm	1pair	Shanghai Baosteel A3 iron plate
3 inch air shaft		2 Ea
Main traction roller (mirror steel roller)	φ250*1100mm	1Ea	Hard chrome plating, mirror treatment, dynamic balance 500 m/min, accuracy level G1.6
rubber roller	φ110*1100mm	1Ea	Using imported silica gel, the hardness reaches 70 degrees, the dynamic balance is 500 m/min, and the accuracy is G1.6
Hard aluminum oxide guide roller	φ90*1100mm		Hard oxidation treatment, dynamic balance 500 m/min, accuracy G1.6
Winding servo motor	5.5KW	2 sets	Meishike servo motor
Traction servo motor	5.5KW	1set	Meishike servo motor
Unwinding pneumatic brake	20KG	1set
Waste edge blower	1.1KW	1set
Bearing		1batch	HRB
Pneumatic Components		1batch
Electric proportional valve		2 sets	SMC
Simulation correction		1set	Wuxi precision control
Main control PLC programmer	CPU224XP	1set	Siemens
10-inch true color touch screen	TPC1061Ti	1set	Beijing Kunlun Tongtai
Proximity switch		1Ea	Japan OMRON
Low voltage electrical appliances		1batch
switching power supply	S100-24	1Ea	Taiwan MEAN WELL

III. Function description of each part
1. Unwinding part:
1) The unwinding adopts shaftless cone top, which is convenient for one person to operate. Adopting a special cone top form, it will not damage the inner wall of the tube core. 3-inch mechanical expansion sleeve locking device, strong and durable. Left and right, separated at the same time, the clamping operation is extremely convenient.
2) The unwinding diameter is automatically detected by the proximity switch at the unwinding drive shaft. There is no need to input the material thickness. The unwinding residual roll diameter can be set to automatically decelerate and stop to facilitate the splicing of the next roll.
3) There is a mechanism for manually adjusting the elastic edge of the material release. The adjustment range is ±20mm.
4) The material is automatically corrected by the simulated automatic correction system. The entire frame uses guide rails to move left and right, and the moving part uses a threaded screw. The movement is driven left and right by a servo motor to achieve automatic correction.
5) It is equipped with a pneumatic material receiving platform, using pneumatic material pressing, square steel structure, and rubber skin pressing material to reduce material scrapping.
6) The material discharging adopts corridor type conveying, which makes the operation easier.
7) The unwinding adopts magnetic powder braking.
2. Traction part:
The mirror traction roller is driven by a 5.5KW servo motor.
3. Waste edge recycling device:
A fan is used to blow out the waste materials, and the customer provides a cage for collection.
4. Rewinding mechanism: (The left or right end of the finished product is decided by the customer when ordering)
1) Use left and right double shafts to independently wind up the cut material.
2) Each of the left and right rewinding reels has a 5.5KW servo motor to drive the air expansion shaft. The rewinding tension is based on the current roll diameter. The PLC automatically controls the SMC electrical, so that there is no factor of material thickness when slitting multiple strips. All reel end faces Smoothness, the flatness of the disk surface is freely switched between the pneumatic pressure roller and the self-weight pressure roller. The tightness of the inner and outer layers of the finished roll is controllable, that is, the spiral winding method. As the winding diameter continues to increase, the PLC automatically controls the speed of the winding servo motor to decrease, which greatly extends the life of the air expansion shaft.