Automatic Fast Food Container/Lunchbox Making Machine Production Line

• Customization: Available
• After-sales Service: One Year Engine National Warranty
• Warranty: One Year Engine National Warranty
• Model NO.: SZ-F5
• Power Supply: 380V/50Hz
• Power: 128kw
• Work Efficiency: 1—42 Times/Min
• Maximum Forming Area: 600mm×700mm
• Minimum Forming Area: 350mm×410mm
• Material Thickness: 0.20—2.00mm
• Maximum Sheet Material Roll Diameter: 800mm
• Transport Package: Wooden
• Specification: 12100× 2200× 2900mm
• Origin: China
• Production Capacity: 20
• Package Size: 1210.00cm * 220.00cm * 290.00cm
• Package Gross Weight: 8000.000kg

Product Description

Product Description

     Fully automatic positive and negative pressure three-station all-in-one thermoforming machine
 

1. Equipment overview
        A. Features: SZDY-F5 high-efficiency program-controlled plastic air pressure thermoforming machine adopts the latest international plastic sheet forming technology. It is an integrated design of machine, electricity and gas. It adopts microcomputer and industrial programmable PLC control. The whole system is HMI ( HMI). Square tunnel type imported radiant heater, concave and convex molds can be formed, laser blade punching, the process flow: heating, forming, punching, stacking counting and other main multi-station production lines. At the same time, the production line can run simultaneously, adopting the current foreign and domestic advanced molding technology to reduce labor, prevent secondary pollution, save materials, improve product quality and product qualification rate, double increase production efficiency, convenient operation, and reliability Good, strong functionality, high degree of automation, dedicated to automatic production line integrated sheet thermoforming and product automatic punching.
       B. Application: suitable for the molding of HIPS, PS, PP, PVC, PET... and other plastic sheets, processing high transparency, high stretch, shallow stretch, round, square, irregular, up and down biaxial stretching , Flanging and other products, producing all kinds of plastic products such as boxes, dishes, trays, bowls, lids, industrial packaging, food packaging, cosmetic packaging and other packaging.

2. Equipment technological process:
         Sheet feeding → conveying sheet → first heating → second heating → third heating → forming cooling → cutting → decomposing and stacking → waste self-winding system
Note: A total of three-station production line, operation scheme: manual/automatic one-piece switching function, manual is convenient for sampling and control parameter setting.

3. Equipment technical description
        A. The forming equipment consists of the main structure frame, positive and negative pressure forming system, temperature control system, vacuum system, heating system, air control system, electrical and PLC control system, punching system, product decomposition and stacking and edge material automatic winding system And other structural composition.
        B. The main body of the equipment: It is formed by splicing and welding steel structure profiles such as square pass and channel steel, and is used for assembling heating, mold table forming, mold table punching and auxiliary devices, etc. The overall steel structure frame is guided by the <structural process design>, and all the parts involved are in full compliance with: high-quality selection of materials, blank production methods, machining, heat treatment, parts assembly, machine operation, machine maintenance and other technological foundations , To ensure that the movable device that transmits and transforms motion and force has sufficient strength and rigidity. All metal surfaces have undergone anti-rust treatment and the bottom layer is sprayed with anti-rust paint; common parts and standard parts are used in the structure, which is convenient for later maintenance and replacement of all parts.
       C. Mold table structure: The processing mold table adopts German advanced positive and negative pressure thermoforming technology. Japanese-funded enterprises six-axis CNC finishing, with a punching force of about 150T; the operating surface of the mold table directly loads and unloads the mold and includes quick clamping. The cutting die table is equipped with a hot knife heating device.
      D. Electrical and PLC control system/safety facilities
The electrical control system adopts PLC integrated module control, uses industrial touch display as HMI (Human Machine Interface), and adopts Chinese interface. The machine has button operation and all process parameter settings and modifications, making the equipment easy to operate and maintain.
The working mode of the whole machine is divided into manual/automatic, all setting function operations are realized on the touch display; when the operator places the material, press the automatic start device to complete the whole process forming process, until the material in the silo is processed and produced ; Manual is mainly used for mold change or sampling control.
The system is equipped with multiple protection measures, and all actions that may collide with each other are equipped with interlocking and closed-loop control protection.
       The safety door is designed with a protective seal. It is opened by manual buckle and locked manually. The safety grating is installed in the protective door to improve the safety factor of the equipment and ensure the safety of personnel and property.
The power distribution cabinet contains protection circuits, including overcurrent, overvoltage, undervoltage, short circuit and overload protection. The heating element is protected by a fuse. For safety issues that may cause harm to the system or workpieces, there are warning signs or remarks. Reserve 10% of the space in the control box for future changes. The electrical cabinet is equipped with a filter and a protective cooling fan.
       All the non-movable cables and the wires outside the power box are hidden in the cable trough, which is easy to open and repair. If this is not possible, use a hose to fix it.
        There are multiple "emergency stop" buttons installed in the front, middle and rear of the equipment, and the "emergency stop" cuts off the power supply of the equipment forcibly, so that no dangerous situation occurs during the "emergency stop".

Lunch box production equipment

1. Technical parameters

No.	Term description	Technical parameters
1	Maximum forming area	600mm×700mm
2	Minimum forming area	350mm×410mm
3	Widest sheet	650mm
4	Narrowest sheet	350mm
5	Material thickness	0.20-2.00mm
6	Maximum sheet material roll diameter	800mm
7	Mold opening and closing stroke	2×140mm
8	Cutting die opening and closing stroke	2×140mm
9	Cutting die lifting stroke	Up to 200mm
10	Maximum cutting force	80T
11	Work efficiency	1-42 times/min (depending on the thickness of the material)
12	cooling method	The mold is cooled by circulating water
13	Client gas source (outside)	Air supply ≥4m2/min, air pressure 0.8Mpa
14	Power supply	380V/50HZ (three-phase and five-wire)
15	Total power of equipment	128KW (normal use power: 40-60KW)
16	Pull tab accuracy	±0.5MM
17	Total weight of equipment (reference)	14.5T (Excluding molds, molds are provided by customers)
18	Dimensions(reference)	12000×2100×2800mm

2.Configuration instructions

	Part Name	Brand and description
1	(PLC) Programmable Controller (PLC)	PLC15, Using Delta PLC programmable control and human-machine interface Taiwan Delta 15-inch color touch screen operating system, this system can greatly enhance the stability and response speed of each action process
2	Touch display	Delta 15 inch
3	Forming mold table drive servo	Delta (drive system: five pivots + crank arm + servo motor + worm gear reducer) 5.5KW + servo drive
	Punching die table drive servo	Delta (drive system: five fulcrum + curved arm + servo motor + turbine reducer) on 7.5KW + under 5.5KW + servo drive
4	Turbo reducer	Shanghai Huxing
5	Servo pull system	Delta 4.5KW+ Servo Drive
6	Stacking servo system	Delta 2.0KW+ Servo Drive
7	Power cylinder	Zhicheng
8	The electromagnetic valve	Japan CKD/Taiwan Goldware
9	Vacuum pump	Raffles 160m³/HR  (the vacuum flow rate is 160 cm³ per hour)
10	Chiller	15HP industrial chiller
11	Water and oil separator	Japan CKD
12	Control relay	Omron
13	AC contactor
14	Heating system	650W far-infrared ceramic radiator, upper and lower electric furnace, three-stage heating
15	Temperature Control System	The temperature module has constant temperature control and memory function, one-key full control of heating, one key full control of cooling
16	Stacking system	Automatic counting, automatic stacking
17	Feeding system	Double-bar automatic mechanical feeding device to reduce the labor intensity of workers
18	Body plate	Baking paint/spray paint
19	Lubrication system	It can automatically refuel, so there is no need to worry about damage to the equipment due to lack of oil
20	Auxiliary materials for guide pillar mould table	Rolling 15 heat treatment and then finishing

 

Detailed Photos

Company Profile

Liaoning Jinrong Machinery Import and Export Co., LTD
Company Brief Introduction
    Liaoning Jinrong Machinery Import and Export Co., Ltd. is a company with its own import and export rights, and is a large group company integrating industry and trade. The registered capital of the company is RMB 180 million. The company includes metallurgical equipment manufacturing company, electric furnace equipment manufacturing company, electrical equipment manufacturing branch, mechanical processing branch and metallurgical design and research Institute.        
      Our company can undertake all kinds of metallurgical equipment design, manufacturing, installation, commissioning, trial production turnkey project. Our company can provide mining machinery and equipment, ironmaking blast furnace, sintering machine, coke oven, converter, electric arc furnace, ladle refining furnace, continuous casting equipment, steel rolling furnace, steel rolling production line, steel structure plant and crane and other metallurgical equipment and metallurgical machinery. Various other types of mechanical equipment are also available.
     Our company is the direct agent of Anshan Steel, Bensteel, Fusteel and other large steel mills, the variety of steel is complete: pipe, plate, profile, wire and so on are in stock. If the special specifications, materials and other requirements, we can organize the order to purchase, schedule production and rolling, to ensure supply.
     Our company has a history of 30 years, and now has established friendly contacts with more than 120 countries and regions and carried out various aspects of cooperation. We welcome customers from all over the world to visit our company.
Location :1-51-901-3041, Floor 9, Jiangsu Building, Qianyuan Emerging Market, Tiexi District, Anshan City, Liaoning Province

Total Number of Staffs		585
Total Number of Managers		40
Total Number of Technical Staffs		160
Total Number of QC Staffs		15
Total Number of workers		310
Total Number of other staffs		60
Contact person	Mr .Su	Position	president
Fax		E-mail