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Design resources
500 500TPD Cement Production Line Equipment List |
|||||||||
No. | Name |
Application |
Model |
Quantity |
Capacity (t/h) |
Power (KW) |
|||
1. Limestone Crushing System | |||||||||
01 | Vibrating feeder |
Limestone feeding |
ZSW-380×95 | 1 set | 100-150 | 11 | |||
02 | Single-stage Hammer Crusher |
Limestone crushing |
DPC140 | 1 set | 80-120 | 200 | |||
03 | Belt conveyor |
Limestone conveying |
B800×25m | 1 set | 131-323 | 11 | |||
04 | Dust Collector |
Collecting dust for the crushing line |
PPC32-4 | 1 set | / | 15 | |||
2. Raw Meal Preparation System | |||||||||
01 | Bucket elevator |
Limestone conveying |
NSE100×20m | 1 set | 10-50 | 7.5 | |||
02 | Dust collector |
Silo top dust collection |
HMC-48 | 1 set | --- | 3.0 | |||
03 | Bucket elevator |
NSE50×20m | 1 set | 10-50 | 7.5 | ||||
04 | Dust collector |
Silo top dust collection |
HMC-48 | 1 set | --- | 3.0 | |||
05 | Belt conveyor |
, Clay, Laterite conveying |
B500×5m() | 1 set | 78-191 | 5.5 | |||
06 | Bar sluice |
Using at silo bottom |
500×500 | 3 sets | 20-60 | --- | |||
07 | Constant feed weigher |
Raw material weighing |
TDG-650×2000 | 1 set | 2-30 | 1.1 | |||
08 | Constant feed weigher |
Raw material weighing |
TDG-500×2000 | 2 sets | 2-15 | 1.1 | |||
09 | Belt conveyor |
Raw material into the mill |
B500×35m | 1 set | 78-191 | 11 | |||
10 | Ball mill |
Raw material grinding |
Φ2.6×10m | 1 set | 35-40 | 800 | |||
11 | Dust collector |
Dust collection |
LPM64-5 | 1 set | --- | 30 | |||
12 | Air slides |
Cement conveying |
XZ315×10m | 2 sets | 20-50 | 3 | |||
3. Raw Meal Homogenizing System | |||||||||
01 | Bucket elevator |
Raw meal conveying |
NE50×32m | 1 set | 40-60 | 15 | |||
02 | Silo top dust collector |
Silo top dust collection |
HMC-48 | 1 set | --- | 3.0 | |||
03 | Air slides |
Raw meal conveying |
XZ315×8m | 1 set | 20-50 | 3 | |||
04 | Screw sluice |
Raw meal silo bottom |
400×400 | 1 set | 10-50 | --- | |||
05 | Discharging valve under silo |
Controlling material discharging |
B250 | 1 set | 15-50 | 1.1 | |||
06 | Air slides |
Raw meal conveying |
XZ315×8m | 1 set | 20-50 | 3 | |||
07 | Impact flow meter |
Kiln feeding material weighing |
C50 | 1 set | 5-40 | 1.1 | |||
08 | Air slides |
Raw meal conveying |
XZ315×15m | 1 set | 20-50 | 3 | |||
09 | Homogenization system in silo |
, Raw meal homogenization and fluidization |
/ | 1 set | / | / | |||
10 | Roots blower |
Raw meal homogenization |
LSR-200 | 2set | --- | 45 | |||
4. Kiln Feeding System | |||||||||
01 | Bucket elevator |
Raw meal to the kiln |
TGD250×62m | 1 set | 15-40 | 18.5 | |||
02 | Air slides |
Raw meal conveying |
XZ315×8m | 1set | 20-50 | 3 | |||
03 | 5 5 grade cyclone preheater |
Raw meal preheater |
HRF-500 | 1 set | --- | --- | |||
04 | Impact plate flow meter |
Kiln feeding weighing |
TB-50 | 1 set | 20-60 | 2.2 | |||
05 | Baiting air lock valve |
Kiln end |
Φ800 | 1 set | --- | --- | |||
5. Clinker Calcining System | |||||||||
01 | Rotary Kiln |
Clinker calcining |
Φ3.0×48m | 1 set | 18-30 | 110 | |||
02 | Grate Cooler |
Clinker cooling |
NC2.4X12.3 | 1 set | 20-40 | 75+22 | |||
03 | Cooler blower |
Using for cooler |
/ | 3set | / | 22 | |||
04 | Chain conveyor |
Clinker conveying |
B400×35m | 1 set | 15-20 | 18.5 | |||
05 | Burner |
Combustion System |
HXWK-120 | 1 set | --- | 2.2 | |||
06 | Decomposing furnace burner |
FHY-80 | 2set | --- | --- | ||||
07 | High temperature blower |
Kiln inlet exhaust |
180000m³ | 1 set | --- | 475 | |||
08 | Kiln end dust collector |
Dealing with the exhaust |
HMP-1800 | 1 set | --- | 210 | |||
09 | Kiln head dust collector |
Dealing with the exhaust |
HMP-1200 | 1 set | --- | 110 | |||
6. Clinker Storage System | |||||||||
01 | Dust collector |
Silo top dust collection |
LPM32-3 | 2set | / | 7.5 | |||
02 | Bar sluice |
For silo bottom |
500×500 | 18 sets | 20-60 | --- | |||
03 | Belt conveyor |
Clinker transport |
B500×24m (reversible) |
4 sets | 10-50 | 5.5 | |||
7. Mixed Material Crushing System | |||||||||
01 | Vibrating feeder |
Mixed material feeding |
GZD650×2300 | 1set | 60-80 | 2.2 | |||
02 | Jaw crusher |
Mixed material crushing |
PEX250×1200 | 1set | 20-60 | 37 | |||
03 | Belt conveyor |
Clinker transport |
B500×30m | 1set | 30-60 | 5.5 | |||
8. Cement Grinding System | |||||||||
01 | Bucket elevator |
Clinker transport |
NSE50×20m | 1 set | 10-40 | 7.5 | |||
02 | Bar sluice |
For silo bottom |
500×500 | 3 sets | 20-60 | / | |||
03 | Constant feed weigher |
Batching weighing |
TDG-650×2000 | 2 sets | 2-30 | 1.1 | |||
04 | Constant feed weigher |
Batching weighing |
TDG-500×2000 | 1 set | 2-15 | 1.1 | |||
05 | Bucket elevator |
Gypsum transport |
NSE50×20m | 1 set | 10-50 | 7.5 | |||
06 | Dust collector |
Silo top dust collection |
LPM32-3 | 2sets | --- | 5.5 | |||
07 | Belt conveyor |
Batching into the mill |
B500×35m | 1 set | 78-191 | 11 | |||
08 | Cement ball mill |
Cement grinding |
Φ2.4×13m | 1 set | 25-32 | 800 | |||
09 | Bucket elevator |
Using for Separator |
NSE100×25m | 1 set | 10-80 | 11 | |||
10 | Powder Separator |
Separating Powder |
HV-750 | 1 set | 10-40 | 30 | |||
11 | Air slides |
Raw meal conveying |
XZ315×8m | 1 set | 20-50 | 3 | |||
12 | Air slides |
Raw meal conveying |
XZ315×8m | 1 set | 20-80 | 3 | |||
13 | Dust collector |
Collecting dust for cement mill |
PPC64-6 | 1 set | --- | 30 | |||
9. Cement Storage (2 sets of 1000T silos) | |||||||||
01 | Bucket elevator |
Cement conveying |
NE50×28m | 1 set | 30-50 | 11 | |||
02 | Silo top dust collector | Silo top dust collection |
HMC-64(A) | 2 set | --- | 5.5 | |||
03 | Air slides |
Cement conveying |
XZ315×22m | 1 set | 20-80 | 3 | |||
04 | Screw sluice |
Cement silo bottom |
500×500 | 2 sets | 40-60 | --- | |||
05 | Rigid impeller feeder |
Packing bin bottom |
400×400 | 2 sets | 10-40 | 2.2 | |||
06 | Air slides |
Cement conveying |
XZ315×22m | 1 set | 20-80 | 3 | |||
07 | Homogenization system in silo |
, Raw meal homogenization and fluidization |
1 set | / | / | ||||
08 | Roots blower |
Raw material homogenization |
LSR-200 | 1set | --- | 45 | |||
09 | Packing Machine |
Cement packaging |
BJW-2 | 1 set | 20-30 | 11 | |||
10 | Dust collector |
Collecting packing dust |
PPC32-4 | 1 set | --- | 11 | |||
11 | Cement bulk packing machine |
Cement bulk packing |
QZ-80 | 1set | 60-80 | 1.1 | |||
12 | Loading belt conveyor |
Automatic loading |
B650×12m | 1 set | 30-60 | 7.5 | |||
13 | Screw Conveyor |
Package conveying |
LS250×7m | 1 set | 5-10 | 5.5 |