DN1200-5000 FRP Storage Tank Winding

Product Details
Customization: Available
After-sales Service: One Year
Warranty: One Year
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  • DN1200-5000 FRP Storage Tank Winding
  • DN1200-5000 FRP Storage Tank Winding
  • DN1200-5000 FRP Storage Tank Winding
  • DN1200-5000 FRP Storage Tank Winding
  • DN1200-5000 FRP Storage Tank Winding
  • DN1200-5000 FRP Storage Tank Winding
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Basic Info.

Model NO.
DN1200-5000
Tail
Jr
Tank Securing Winding Ring
Jr
Winding Trolley Device
Jr
Transport Package
Case
Specification
35Cubic meter
Trademark
jinrong
Origin
China

Packaging & Delivery

Package Size
1200.00cm * 1500.00cm * 2000.00cm
Package Gross Weight
2200.000kg

Product Description

device name count power remark
First, microcomputer automatic control (computer) system
1, an Advantech industrial computer
2, a set of practical programming operating software motherboard
3, Japan Yaskawa 3KW servo motor
4, Japan Yaskawa servo drive one
5, one Ori 11KW inverter
6, an Omron encoder
7, a 19-inch LCD monitor
8, Shanghai Shangfeng transformer
9. One keyboard for each industrial cabinet

one set
3KW 1, used to complete the automatic operation of FRP storage tank winding
2, to achieve precision winding
3, easy to operate, high production efficiency
Two, winding machine
1, a set of winding machine platform
2, a winding car
3, a set of mechanical dipping system
4. One core mold drive box (head)
5. A support frame in front of the core mold
6. One core die tail support frame
7, drive shaft wheel head, tail each set
8, a yarn frame
9. Storage tank fixed winding ring φ1800 pair
10. Storage tank fixed winding ring φ1000 pair
11. One universal drive shaft

one set
11KW 1, used for the production of glass fiber reinforced plastic storage tank structural layer
2, row accuracy ±1mm,
3. Cross and ring winding can be realized.
4, winding length: ≤15 meters.
5, winding diameter: 1200-5000mm.
Three, automatic feeding system one set 5KW  
Total: FOB:$30694USD (delivered at Tianjin Port)
 
serial number name of parts Material and technical parameters quantity remark
1 DN5000 three-axis head power system, used for φ1200-5000mm (including φ5000mm) tank winding, winding length ≤15 meters
 
Front bracket, material: 100# channel steel one set JR
after-poppet one set JR
1 idler box, 2 idlers (outer diameter 100mm, shaft diameter 32mm) two set JR
High strength bolt: reducer, motor fixed, cardan shaft connection    
Transmission output connection: double cross cardan shaft, welded joint flange, reducer side flange one set JR
Encoder connection: mounting mount one set JR
Encoder: Omron one set Omron
Gearbox, specification: Three gear adjustment one set JR
Sprocket speed change system one set JR
Head drive box, iron plate bending welding assembly, motor, reducer fixed frame by channel steel welding production, heavy structure, material: national standard channel steel, steel plate cladding one set JR
5.5KW three-phase asynchronous motor one set Sima
2 tail Tail bracket: channel welded one set JR
1 idler box, 2 idlers (outer diameter 100mm, shaft diameter 32mm) two set JR
3 Tank securing winding ring4 φ1800 pair, φ1000 pair, material: channel steel two set JR
4 lathe bed Bed track: total length 20 meters, channel welded assembly one set JR
Winding platform: steel plate + channel steel welding one set JR
Chain: 5 points double chain one set JR
drag chain one set JR
cable chain guide one set JR
5
Winding trolley device
Chassis: square tube + flat iron plate welding one set JR
Walking wheel, guide wheel: steel, finishing one set JR
Thread plate: Each hole is fitted with porcelain ring one set JR
Press frame: yarn tensioning adjustable one set JR
Wire guide: special steel, quenched one set JR
Dipping system: groove, press roll, dipping roll, wire guide, splitter, splitter board, scraping board one set JR
Sprocket wheel one set JR
Winding machine working platform (trolley) one set JR
Film rack one set JR

6

Yarn guide
Thread guide yarn holder one set JR
Thread guide yarn holder one set JR
tensioning gear one set JR
Lead screw adjusting guide one set JR
7 Impregnation system Pass plate (pass hole is equipped with anti-static magnetic ring to make yarn guide more smoothly) one set JR
creel one set JR
Impregnating tank one set JR
Squeezer, control resin content to reduce costs one set JR
Thread guide one set JR
Receiving chute one set JR
8 Automatic feeding system Resin pump one set Changyu
catalyst pump one set JR
Resin tube, curing agent tube one set JR
agitator tank one set JR
Resin tank: steel plate bent and welded, 14 meters in length one set JR
9 computer-control system Computer control cabinet one set JR
OPC control unit one set Chint Group
Space power supply one set Chint Group
breaker one set Chint Group
Ac contactor CGX2-3210 one set Chint Group
Intermediate relay GZX-22F-2Z one set Chint Group
NP2 button, LAY3 button ten set Chint Group
Industrial keyboard one set wallaby
servo motor one set Japan Yaskawa
servo driver one set Japan Yaskawa
encoder one set OMRON
Control line, cable line one set Ailurus
uuivertor one set Shandong Orui
11 creel Angle iron welding, the bottom plate is welded as a whole iron plate one set JR
  1. Application diameter range                     1200~5000mm
  2. Applicable length range                       12000-15000mm
  3. Spindle speed                            10-20r/min
  4. Maximum drawing speed of roving                  <=150m/min
  5. Maximum width of yarn piece                      100-220mm
  6. winding angle                           45°~90°
  7. total capacity                             19KW
  8.  productivity                           3000 /h
Winding machine control system description
Control mode: automatic/manual, computer control, system software for DOS Chinese menu.
Full digital control
The series winding machine CNC system and other control units (such as servo drive unit, IO module, etc.) between the use of full digital data transmission, not only to avoid data transmission errors caused by external interference in the process of data transmission, but also to improve the data transmission speed. More reliable and efficient data transfer.
The latest G code technology
G code technology has the characteristics of digitization, openness, interoperability and interchangeability and strong adaptability to the field equipment environment. It can save the hardware configuration and simplify the installation and maintenance of the line.
High reliability and performance
      All the core hardware of the industrial computer control system adopts the products of internationally renowned manufacturers, the production adopts advanced patch technology, and the factory is qualified after strict testing. The winding machine control system software has been accumulated for many years, and its core technology has been repeatedly verified by a variety of models. It has the characteristics of high control precision, reasonable and efficient winding algorithm, good winding effect and high reliability.
It has a unified operating style and an open system interface      Having a set of friendly man-machine interface is an important index of user experience evaluation, so as to make the system easier to operate. In addition, the system design has the characteristics of openness, different customers can customize and develop their own exclusive operation interface according to different production process requirements.
integrated structure
      The structure is simple and compact, easy to install is a trend of product development of the system manufacturers, the appearance design of the series winding machine CNC system adopts an integrated, thin and light design scheme to facilitate on-site installation and transportation.
Control system and function
1) The three-axis winding machine control system adopts Beijing Advantech control system, Japan Yaskawa AC servo drive system and AC servo system.
2) The linear design of tubular winding products is carried out on the computer, and the design interface adopts Chinese menu. Chinese menu through DOS system. The winding control program is transmitted to the industrial computer through the data transmission line.
3) On the computer screen, select the required program number to carry out tubular automatic winding, simple operation. In the winding process, the winding control is completed by the industrial computer, which has high wiring precision, accurate positioning and strong reliability.
4) With manual and automatic functions; It can realize spiral and ring winding automatically.
The trolley and reciprocating motion have the function of limiting position to ensure the safety of operation.
DN1200-5000 FRP Storage Tank WindingDN1200-5000 FRP Storage Tank WindingDN1200-5000 FRP Storage Tank WindingDN1200-5000 FRP Storage Tank Winding

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