The daily production capacity of the 60A hydraulic powder coated welding electrode production line is generally around 2 tons. It has the advantages of simple structure, easy manufacturing, convenient maintenance, no need for parking and feeding, and continuous production, so it has high production efficiency, and makes the coating have the advantages of uniform thickness, smoothness, compactness, and stable quality. It can also achieve complete intelligence or automation in the processes of electrode pressing, transportation, grinding head, grinding tail, printing, drying, and packaging. It is currently the main production method in electrode production.
1. Production: 2 tons per shift
2. The types of production welding rods are ordinary carbon steel welding rods and special welding rods
3. The specifications for producing welding rods are ∅ 2.5mm - ∅ 5.0mm
4. The length of the production welding rod is 300mm-500mm
5. Voltage 380V/50HZ
6. The number of workers is 7-8
7. Factory area 500-600m2
2, Process flow
2.1. Process Description
The manufacturing process of welding electrodes requires multiple steps, which can be summarized into eight main steps:
1. Processing of welding cores
a. The carbon steel coil is subjected to a shell stripping and rust removal process using a shell stripping machine to clean the oxide scale and rust spots on the surface of the coil.
b. Use a pointed rolling machine to roll the wire rod into a conical shape, and pass the pointed conical wire rod through the drawing tool.
c. Use a wire drawing machine to thin the wire rod to the diameter required for producing welding cores.
d. Use a wire cutter to straighten and cut the wire rod into welding cores.
2. Powder pairing
According to the requirements of producing different grades and specifications of welding rods, mix various raw material welding powders in proportion.
3. Water glass
According to the requirements of producing different grades and specifications of welding rods, mix them into water glass with different densities.
4. Mixing
a. Use a mixer to dry mix the welding powder and mix it evenly.
b. Add water glass to the evenly mixed dry welding powder and wet stir the welding powder.
5. Coating and pressing process
a. There are two types of coating and pressing methods, namely:;
Spiral coating: The wire feeder forcibly feeds the processed welding core into the spiral coating machine from a 45 ° direction. The screw cutter of the spiral machine pushes the mixed welding powder forward and applies it to the surface of the welding core through the machine head.
Hydraulic coating: Place the welding powder ball into the hydraulic coating machine, and the wire feeder forcibly feeds the processed welding core into the hydraulic coating machine from a 45 ° direction. The hydraulic coating machine pushes the powder ball forward and applies the welding powder to the surface of the welding core through the machine head.
b. After the powder coating is completed, the welding core falls onto the grinding head and tail machine, and after grinding out the arc starting end and clamping end of the welding electrode, it becomes the welding electrode.
c. The welding electrodes are transported to the front auxiliary line equipment through the grinding head and tail machine, and the eccentricity and defective products of the welding electrodes are inspected. The unqualified welding electrodes are recycled and reused before production.
Liaoning Jinrong Machinery Import and Export Co., Ltd. is a company with its own import and export rights, and is a large group company integrating industry and trade. The registered capital of the company is RMB 180 million. The company includes metallurgical equipment manufacturing company, electric furnace equipment manufacturing company, electrical equipment manufacturing branch, mechanical processing branch and metallurgical design and research Institute.
Our company can undertake all kinds of metallurgical equipment design, manufacturing, installation, commissioning, trial production turnkey project. Our company can provide mining machinery and equipment, ironmaking blast furnace, sintering machine, coke oven, converter, electric arc furnace, ladle refining furnace, continuous casting equipment, steel rolling furnace, steel rolling production line, steel structure plant and crane and other metallurgical equipment and metallurgical machinery. Various other types of mechanical equipment are also available.
Our company is the direct agent of Anshan Steel, Bensteel, Fusteel and other large steel mills, the variety of steel is complete: pipe, plate, profile, wire and so on are in stock. If the special specifications, materials and other requirements, we can organize the order to purchase, schedule production and rolling, to ensure supply.
Our company has a history of 30 years, and now has established friendly contacts with more than 120 countries and regions and carried out various aspects of cooperation. We welcome customers from all over the world to visit our company.
Location :1-51-901-3041, Floor 9, Jiangsu Building, Qianyuan Emerging Market, Tiexi District, Anshan City, Liaoning Province
| Total Number of Staffs |
585 |
| Total Number of Managers |
40 |
| Total Number of Technical Staffs |
160 |
| Total Number of QC Staffs |
15 |
| Total Number of workers |
310 |
| Total Number of other staffs |
60 |
| Contact person |
Mr .Su |
Position |
president |
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| Tel |
0086-412-8554538 |
Mobile |
0086-13700125807Mobile (phone and wechat sync) |
|
| Fax |
|
E-mail |
Asyy9825@ |
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