Equipment structure and advantages
1. Shaft seat slide (patent):
1.1 Steel plate quenching and tempering treatment, quenching treatment, dovetail groove structure connection, each surface is machined by grinding machine,
After combination, both the upper and lower surfaces are ground and processed, and the surface is electroplated with hard chromium.
1.2 This structure has high strength, good structural stability, and can withstand particularly large tensile forces.
1.3 The minimum distance between the fixed wheels on both sides can be adjusted to 270mm, and the minimum radius for bending is 60mm
2. X-axis rotary transmission mechanism (patent):
2.1 Drive the secondary reducer through a CNC servo motor, and the reducer drives the mold spindle to rotate through a universal transmission shaft
2.2 has a large driving torque, suitable for bending large section profiles.
3. Y-axis propulsion mechanism: (patent)
3.1 Structure: The special reducer is driven by a CNC servo motor, which drives a linearly movable reduction device to achieve precise positioning of the intermediate spindle.
3.2 Advantages: High positioning accuracy (≤ 0.01mm) can be ensured during both forward and backward movement of the spindle, making it suitable for difficult variable curvature arc machining.
4. The operation screen (patented) can slide left and right and rotate, making it easy to observe the process of feeding and discharging while operating.
6. The machine has a beautiful appearance, and the surface of the frame and protective plate is pickled, phosphated, and electrostatically sprayed;
7. All three axes are active axes and have "anti tilt" devices
2) Main component configuration of the equipment
1. Control System: Panasonic Program Controller from Japan
2. Operation screen: Taiwan's "Weilun" 10 inch touch color screen
3. Communication servo system:
Sino US joint venture Nanjing "Estun" servo drive and servo motor.
4. Low voltage electrical components: from France
5. Positioning detection switch: from France
6. Deceleration device: Zhejiang "Speed Borel" brand reducer
7. Encoder: Wuxi "TEEP", equipped with anti-interference module, good arc repeatability.
8. Grating ruler: Guangzhou "SINO" adopts dual drive grating ruler, equipped with anti-interference module, and has good arc repeatability.
3) Software functions
4.1 The profile can be rolled and formed in one go; It can also be repeatedly bent and shaped as needed;
4.2 Flexible shapes: C-shaped, U-shaped, 3R shaped, multi arc program (two-dimensional variable curvature), etc
4.3 Automatic calculation function for profile rebound
The first profile has an inaccurate bending radius, but based on the calculation results, the second profile can be bent accurately
4.4 Auxiliary calculation: Knowing chord length and chord height, calculating radius and arc length
4.5 Self diagnostic function: In case of equipment malfunction, the quality of components can be determined
4.6 Manual adjustment function: Inaccurate size arcs can be corrected through manual function
4.7. The interface has the ability to convert between Chinese and English, and provides prompts and alarm information;
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