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1. Equipment use: melting of waste aluminum material.2. Equipment composition: 8T melting furnace + 15m continuous ingot casting machine +φ1300 stir-fry aircraft + 45,000 air volume pulse type bag dust collector 3. Process flow: aluminum feed → furnace door feed →8T melting furnace (heating chamber) → refining, composition configuration → flow trough → ingot casting machine 4. Fuel: diesel, biomass diesel, heavy oil, waste oil and other high calorific value oily fuels and natural gas.
major dispositions: Rated capacity: 8T Configured with high temperature resistant lifting furnace door: 18001000 (feeding size Equipped with two 700,000 kcal mechanical atomization burners Equipped with furnace temperature detection and alarm Configure a large dust and smoke cover at the furnace door Configured with exhaust type high-temperature furnace door Configure the furnace bottom plate and trough steel to strengthen the support.
major function:Equipped with high temperature resistant lifting furnace door, furnace door is simple operation, strict sealing, long service life and other characteristics. Melt various profiles of aluminum parts aluminum and other waste aluminum material; Responsible for alloy deployment, sampling and analysis; Responsible for heating up, thermal insulation, refining and scraping of slag; Provide pure aluminum liquid to the casting equipment;
Main working principle of the equipment structure: The furnace uses fuel for diesel oil, waste oil, kerosene and other high calorific value fuel oil. The burner adopts mechanical atomization method for combustion. Compared with air atomization, the atomization is stable, with lower failure rate and more sufficient combustion. The flame furnace directly hethe aluminum to make the aluminum melt quickly and efficiently. After melting, the refined composition configuration reaches the standard, and then it is released to the continuous ingot casting machine to complete the casting.
Furnace steel structure The furnace body is made of δ 6 main material, using 12 # channel steel internal support; The furnace door and fire mouth adopt δ 12 main materials, and the furnace door adopts high temperature resistant lifting furnace door (internal application of steel fiber castable); Furnace body furnace bottom plate are used δ 12 positive material, using 12 # channel steel to strengthen the support; The working floor of the furnace bottom and furnace wall adopts 85 # non-stained aluminum castable; The furnace door is made of wear-resistant high strength castings, and the phosphate wear-resistant brick FHC-80; Furnace door arch and fire mouth using wear-resistant impact high aluminum high strength steel casting whole pouring; The insulation layer adopts high quality lightweight insulation brick (NG0.8-1.0), insulation castable.
Main working principle of the equipment structure: The furnace uses fuel for diesel oil, waste oil, kerosene and other high calorific value fuel oil. The burner adopts mechanical atomization method for combustion. Compared with air atomization, the atomization is stable, with lower failure rate and more sufficient combustion. The flame furnace directly hethe aluminum to make the aluminum melt quickly and efficiently. After melting, the refined composition configuration reaches the standard, and then it is released to the continuous ingot casting machine to complete the casting.
Furnace steel structure The furnace body is made of δ 6 main material, using 12 # channel steel internal support; The furnace door and fire mouth adopt δ 12 main materials, and the furnace door adopts high temperature resistant lifting furnace door (internal application of steel fiber castable); Furnace body furnace bottom plate are used δ 12 positive material, using 12 # channel steel to strengthen the support; The working floor of the furnace bottom and furnace wall adopts 85 # non-stained aluminum castable; The furnace door is made of wear-resistant high strength castings, and the phosphate wear-resistant brick FHC-80; Furnace door arch and fire mouth using wear-resistant impact high aluminum high strength steel casting whole pouring; The insulation layer adopts high quality lightweight insulation brick (NG0.8-1.0), insulation castable.
Liaoning JinRong Machinery Import and Export Co., Ltd. is a large group company with its own import and export rights, integrating production, processing, and trade.
Our company is a direct agent for large steel mills such as Ansteel, Benxi Steel, Fushang Steel, with a complete range of steel products available in stock, including pipes, plates, profiles, and wires. If there are special specifications, materials, and other requirements, we can organize production scheduling and rolling to ensure supply.
The rotating blade of the graner cuts off the incoming material to achieve the crushing effect. The friction heat rise caused by the high-speed rotating blade will heat the material and ensure that the material shrinks before the melting point. The optimized diversion structure can effectively compact the material and directly feed it into the extruder screw, while the wall of the particle cylinder blocks the reflux material. Set of crushing, drying and compaction in one, to ensure the yield. Tube wall material: 304 Break and aggregate the material Hydraulic open cover, hydraulic lifting power comes from the hydraulic station Base water cooling (with its own water cooling system) Technical parameters: crushing cylinder volume: 300L Broken cylinder diameter: 720mm Drive motor power: 37KW AC 1,500 rpm Frequency conversion control production of hard chip speed reduction, convenient to feed Driver: 2 groups of 4 blades material: SHH Set: 13 blades material: SHH Bring a viewing hatch and have a flashlight With a material temperature control device: a thermocouple
Performance features: Drum and screw material: 38CrMoAlA, after nitriding treatment, nitride layer depth of 0.6mm, with high strength and high wear resistance and corrosion resistance Drum, screw structure: isometric gradient screw, shaft axial open spiral groove The reducer is equipped with high strength thrust bearing and high torque output. technical parameter: Screw diameter: Φ 85mm Screw aspect ratio: 10:1 Drive motor power: 22KW AC motor: 1500rpm Frequency converter speed regulation Reducer box: hard tooth face reducer with gear pump lubrication system, circulating water cooling system, reducer box high torque, low noise Heating power: 25KW (cast aluminum heater + stainless steel cover) Heating power in the transition zone: 3.5 kW
Furnace steel structure The furnace body is made of δ 6 main material, using 12 # channel steel internal support; The furnace door and fire mouth adopt δ 12 main materials, and the furnace door adopts high temperature resistant lifting furnace door (internal application of steel fiber castable); Furnace body furnace bottom plate are used δ 12 positive material, using 12 # channel steel to strengthen the support; The working floor of the furnace bottom and furnace wall adopts 85 # non-stained aluminum castable; The furnace door is made of wear-resistant high strength castings, and the phosphate wear-resistant brick FHC-80; Furnace door arch and fire mouth using wear-resistant impact high aluminum high strength steel casting whole pouring; The insulation layer adopts high quality lightweight insulation brick (NG0.8-1.0), insulation castable and aluminum silicate fiber boar
Furnace steel structure The furnace body is made of δ 6 main material, using 12 # channel steel internal support; The furnace door and fire mouth adopt δ 12 main materials, and the furnace door adopts high temperature resistant lifting furnace door (internal application of steel fiber castable); Furnace body furnace bottom plate are used δ 12 positive material, using 12 # channel steel to strengthen the support; The working floor of the furnace bottom and furnace wall adopts 85 # non-stained aluminum castable; The furnace door is made of wear-resistant high strength castings, and the phosphate wear-resistant brick FHC-80; Furnace door arch and fire mouth using wear-resistant impact high aluminum high strength steel casting whole pouring; The insulation layer adopts high quality lightweight insulation brick (NG0.8-1.0), insulation castable and aluminum silicate fiber boar
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